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SAMES KREMLIN 40C260 AIRLESS Manuel D'instructions

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TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 40C260
AIRLESS
Manual : 582.007.110-UK - 2403
Date : 12/03/24
Supersede : 06/08/22
Modif.: Update
to this equipment (professional use only).
SAMES KREMLIN SAS
13, chemin de Malacher
l
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY EU DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Equipment type AIRLESS PUMP 40C260 The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 3 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 4 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY UK DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the UK statutory requirements. Equipment type AIRLESS PUMP 40C260 The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 5 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation des normes désignées du Royaume-Uni suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material mit den folgenden Rechtsvorschriften für bezeichnete Normen des Vereinigten Königreichs übereinstimmt/ El fabricante declara que el equipo designado a continuación se ajusta a la siguiente legislación de normas designadas del Reino Unido/ Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 6 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 7 Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 8 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...
  • Page 9 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 10 • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 11 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 12 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 13 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction.  FLUID MOTOR OR AIR MOTOR REPLACEMENT (REFER TO DOC. 573.412.050 & 573.413.050) Guards (air motor cover, coupling shields, housings …) have been designed for...
  • Page 14  Comply with the seal installation order. Install the ball (8) on the exhaust valve (6). Lubricate the threading of the exhaust valve (grease, type A2). Tighten the whole in the piston lower part (3). SAMES KREMLIN - 2 - N° : 578.155.110-UK-2108...
  • Page 15 Install the new seals if it is necessary after having lubricated them with PTFE grease. Lubricate the piston and the inside of the cylinder to prevent from damaging the seals. Install new parts if it is necessary. SAMES KREMLIN - 3 - N° : 578.155.110-UK-2108...
  • Page 16 Under normal operating and servicing conditions, with standard filled material not including foreign matters or chemically aggressive, the average working life can be estimated as : 1 million strokes for the tightness seals. 10 millions strokes for the bellows. SAMES KREMLIN - 4 - N° : 578.155.110-UK-2108...
  • Page 17 ASSEMBLY INSTRUCTIONS Index Instruction Description Part number PTFE grease 'TECHNILUB' grease 560.440.101 (10 ml / 0.0026 US gal) Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 SAMES KREMLIN - 5 - N° : 578.155.110-UK-2108...
  • Page 18 Doc. 573.412.050 Modif. / Änderung : Pièces de rechange Ind. / Pos. 16 Spare parts list Date/Datum/Fecha : 05/08/22 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 23/11/18 POMPE AIRLESS® INTENSIVE INTENSIVE AIRLESS PUMP, modèle 40C260 model 40C260 INTENSIVE AIRLESS PUMPE, BOMBA AIRLESS INTENSIVE Modell 40C260 tipo 40C260...
  • Page 19 SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 20 30 051 341 206 Support de pompe Pump bracket Wandhalterung Soporte de bomba NC / NS Etrier avec rondelles et U-bolt with washers and Schelle mit Scheiben Tirante con arandelas y écrous nuts und Muttern tuercas SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 21 PU model C260 (stainless Edelstahl tipo C260 de inox (voir Doc. 573.414.050) steel) with PU cartridge mit PU Packung con cartucho PU (refer to Doc. (siehe Dok. (consultar Doc. 573.414.050) 573.414.050) 573.414.050) SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 22 Doppelnippel, Edelstahl Racor de inox, MM 1" - 38 x 150 male, 1" - 38 x 150 AG 1" - M 38 x 1,50 tipo MM 1" - 38 x 150 (stailess steel) SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 23 *51 151 730 114 Pochette 2 étriers, 4 Pack of 2 u-bolts, Satz mit 2 Schellen, 4 Bolsa de 2 tirantes, rondelles, 4 écrous 4 washers, 4 nuts Scheiben, 4 Muttern 4 arandelas, 4 tuercas SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 24 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : bezeichnete Teile gibt es nicht einzeln, sondern * Piezas de mantenimiento preventivas. nur komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 25 Wrench (for wetting cup) Schlüssel für Llave (para cubeta garniture) Spülmitteltasse prensa guarnición) 53 051 881 459 Flamme : outillage pour Piston rod starter tool Konus zur Montage der Herramienta para montage garniture Kolbenstangenpackung montar guarnición SAMES KREMLIN Doc. / Dok. : 573.412.050...
  • Page 26 Doc. 573.411.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 18/12/18 (ind. 10a / Pos. 10a) Ersatzteilliste Annule/Cancels/ + # 144 630 720 Piezas de repuesto (ind. 10b / Pos. 10b) Ersetzt/Anula : 18/08/16 MOTEUR A AIR, modèle 5000-4_2 AIR MOTOR, model 5000-4_2 LUFTMOTOR, Modell 5000-4_2...
  • Page 27 33 953 010 023 Ecrou HM 12 Nut, model HM 12 Mutter HM 12 Tuerca, tipo HM 12 34 963 200 023 Rondelle Washer Scheibe Arandela 35 044 710 007 Tirant moteur Tie-rod, air motor Stehbolzen Tirante motor SAMES KREMLIN Doc. / Dok. : 573.411.050...
  • Page 28 Nota : Las bombas cuyo número de serie es > a 17 K 1063 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.411.050...
  • Page 29 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 30 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 31 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 32 Doc. 573.414.050 Modif. / Änderung : Pièces de rechange + # 144 025 691, # 144 025 692, Spare parts list Date/Datum/Fecha : 09/02/21 # 144 025 693, # 144 025 694 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 26/11/18 HYDRAULIQUE INTENSIVE INTENSIVE FLUID SECTION,...
  • Page 33 26 144 950 012 Bouchon de vidange Drain plug Entleerungsschraube Tapón de vaciado 27 109 020 401  Joint plat (x 5)  Flat seal (x 5)  Flachdichtung (5 Stück)  Junta plana (bolsa de SAMES KREMLIN Doc. / Dok. : 573.414.050...
  • Page 34 NC / NS  Joint de tige  Rod seal  Kolben-Dichtring  Junta de eje 25 044 990 047  Rondelle de calage  Adjustment block  Höenpassung  Cuña de ajuste SAMES KREMLIN Doc. / Dok. : 573.414.050...
  • Page 35 Wrench (for wetting cup) Schlüssel für Llave (para cubeta garniture) Spülmitteltasse prensa guarnición) 53 051 881 459 Flamme : outillage pour Piston rod starter tool Konus zur Montage der Herramienta para montar montage garniture Kolbenstangenpackung guarnición SAMES KREMLIN Doc. / Dok. : 573.414.050...
  • Page 36 N S : Denotes parts are not serviceable. part. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Bezeichnete Teile sind empfohlene Ersatzteile. komplett . * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.414.050...
  • Page 37 Doc. 573.327.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 15/11/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 FILTRE PRODUIT HP, modèle 3/4 inox HP FLUID FILTER, model 3/4 stainless steel HP MATERIALFILTER, Modell 3/4 Edelstahl FILTRO PRODUCTO AP, tipo 3/4 inox Ind.
  • Page 38 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 39 Sieb Nr. 20 (510 µ) Tamiz n° 20 (510 µ) - 000 161 030 Tamis n° 30 (750 µ) Screen n° 30 (750 µ) Sieb Nr. 30 (750 µ) Tamiz n° 30 (750 µ) SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 40 Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con tornillos, rondelles et écrous screws, washers and Schrauben, Scheiben arandelas y tuercas nuts und Muttern SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 41 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 42 Comply with the usual instructions of spray gun servicing (refer to spray gun manual).  FILTER If the pump is equipped with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter manual). SAMES KREMLIN - 1 - N° : 578.030.110-UK-1810...
  • Page 43 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 44 On FLOWMAX  pump, leakage of fluid at the Check bellow. bottom of the air motor. Spraying trouble. Refer to spray gun manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.029.110-UK-1810...
  • Page 45 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 46 (E) x the pump ratio.  To adjust the fluid flow rate, turn the regulator knob (D) (pantone 382 colour knob) (Gauge E). The pumps are intensive™ ones or FLOWMAX ® ones (with bellow). SAMES KREMLIN - 1 - N° : 578.029.120-UK-1810...
  • Page 47 Protective clothing (gloves, protective masks, glasses, hearing protective earplug, protective clothing) should be worn to comply with the recommendations. The working area must be correctly ventilated. 2-1 PUMP SUPPLIED IN SUCTION STANDARD INTENSIVE™ PUMP FLOWMAX ® AIRLESS PUMP SAMES KREMLIN - 2 - N° : 578.029.120-UK-1810...
  • Page 48 Wetting-cup (only for intensive™ pump) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a screen n° 12 (filtration size : 280 µ or 55 mesh). The screen is recommended for the use of an AIRLESS gun fitted with a nozzle model 20.
  • Page 49 FLOWMAX ® fluid section) is shut : it would damage the bellows.  Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 4 - N° : 578.029.120-UK-1810...
  • Page 50 A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 5 - N° : 578.029.120-UK-1810...
  • Page 51 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 52 * Test conditions - Noise level : - Test duration : 30 s, - Motor air pressure : 6 bar, - Material used : water, - Flow rate : Pump adjusted at 20 cycles/minute SAMES KREMLIN - 1 - N° : 578.017.120-UK-2403...
  • Page 53 Pump air supply hose (minimum ∅ for a 5 m / 16.5 ft length) : ∅ 20 mm / 3/4 dia. AIRLESS fluid hose (between pump fluid outlet and gun) : ∅ 9.52 mm int. / Ø 3/8 ID. SAMES KREMLIN - 2 - N° : 578.017.120-UK-2403...
  • Page 54 Ø 11.8 -13/16 20.86 16.30  DIMENSIONS OF THE PUMP, MODEL 65C260 Ind. " Ind. " Ind. " 1480 58.27 1165 45.86 28.54 15.35 1160 45.67 22.64 Ø 380 Ø 20.86 18.50 7.08 19.10 SAMES KREMLIN - 3 - N° : 578.017.120-UK-2403...
  • Page 55 1.38 0.67 0.59 7 x 15 0.27 x 0.59 Ø 11 Ø 0.43 - 7/16 Ø 22 Ø 0.87 - 7/8 Ø 11 Ø 0.43 - 7/16 0.71 Front view Above view SAMES KREMLIN - 4 - N° : 578.017.120-UK-2403...
  • Page 56 SERIE / SERIAL Number given by Sames. The two first numbers indicate the manufacturing year.  TEMPERATURE CLASS - PUMPS, MODEL 40C260 & 65C260 Temperature class Maximum surface temperature 200° C / 392°F SAMES KREMLIN - 5 - N° : 578.017.120-UK-2403...
  • Page 57 The 1 m / 39.37" distance can be modified if the analysis conducted by the user requires it. NB: Choose the appropriate pump to ensure that the working pressure supplied is suitable for the selected gun. SAMES KREMLIN - 6 - N° : 578.017.120-UK-2403...