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Step 4: Handlebar & Handlebar Stem Assembly (Refer to Figs. 12 & 13)
The handlebar has been pre-assembled together with brake levers, shifter levers
and grips. Be sure that the longer cable is fixed to the right lever (rear brake) and
shorter cable to the left (front brake). (NOTE: In some areas, such as the UK, the
cables are required to be arranged in the opposite way).
Your e-bike may be fitted with an
adjustable stem, a standard quill stem,
or a threadless stem (Refer to Fig. 12).
Regardless of stem type, always check
that all the bolts are tight before
riding. Respect the stem type and
follow the instruction below:
1.
For Quill Stem: Insert the
handlebar stem into the fork
steer tube to the minimum height
line that is marked on the side
of the handlebar stem. It may be
necessary to loosen the stem
Expander Bolt so that the stem
can slide into the fork tube, until
you get your desired height of the
handlebar stem. For Threadless
Stem: Slide the stem over the fork
steer tube.
2.
Align the handlebar stem with the
front wheel (See Fig. 13). Securely
tighten the stem bolt(s). Note:
Some models require a 6mm hex
key. (Tightening torque: 18N.m or
14foot lbs.torque).
3.
Positioning the Handlebar:
•
Loosen the stem handlebar
clamp bolt (Quill) or hex bolts
(Threadless).
•
Position the handlebar at the
desired angle. Make sure the
handlebar is in the center of the
stem handlebar clamp.
•
Tighten the handlebar clamp
bolt (tightening torque: 18N.m or
14footlbs.lbs).
4.
Be sure that your handlebar
and stem assembly is properly
tightened before riding. The
handlebar and stem should not
rotate in the stem up or down or
in the fork.
11
Compression Bolt
Compression Cap
5 Star Washer
Stem
Bolt
Extension
Spacers
Bearing Seat
Top Cups with
Bearings Inside
Fig. 12 (Threadless)
Expander Bolt
Handlebar
Clamp Bolt
Handlebar Stem
Reflector
Fork Tube
Expander Wedge
Fig. 12 (Quill)
Handlebar
Front Wheel
Center Line
Fig. 13
Step 5: Installing Pedals (Refer to Fig. 14)
The pedals are marked with either a "R" (Right) or "L" (Left) on the threaded end
of the pedal axle.
Screw the pedal marked by" R" into the right side of the crank assembly (chain
side of bicycle). Turn the pedal (by hand) in the clockwise direction. Tighten
securely with a 15mm open-end, 15mm pedal specific wrench, or adjustable
wrench (tighten to torque: 34N.m or 26 lbs.).
Screw the pedal marked by "L" into the left side of the crank assembly. Turn the
left pedal (by hand) in the counterclockwise direction. Tighten securely with a
15mm open- end, 15mm pedal specific wrench, or adjustable wrench (tighten to
torque: 34N.m or 26 lbs.).
Pedal Identification:
The handlebar has been pre-assembled together with brake levers, shifter levers
and grips. Be sure that the longer cable is fixed to the right lever (rear brake) and
shorter cable to the left (front brake). (NOTE: In some areas, such as the UK, the
cables are required to be arranged in the opposite way).
Your e-bike may be fitted with an adjustable stem, a standard quill stem, or a
threadless stem (Refer to Fig. 12). Regardless of stem type, always check that all
the bolts are tight before riding. Respect the stem type and follow the instruction
below:
1.
For Quill Stem: Insert the handlebar stem into the fork steer tube to the
minimum height line that is marked on the side of the handlebar stem. It may
be necessary to loosen the stem Expander Bolt so that the stem can slide
into the fork tube, until you get your desired height of the handlebar stem.
For Threadless Stem: Slide the stem over the fork steer tube.
2.
Align the handlebar stem with the front wheel (See Fig. 13). Securely tighten
the stem bolt(s). Note: Some models require a 6mm hex key. (Tightening
torque: 18N.m or 14foot lbs. torque).
3.
Positioning the Handlebar:
•
Loosen the stem handlebar clamp bolt (Quill) or hex bolts (Threadless).
•
Position the handlebar at the desired angle. Make sure the handlebar is
in the center of the stem handlebar clamp.
•
Tighten the handlebar clamp bolt (tightening torque: 18N.m or 14-foot lbs.).
4.
Be sure that your handlebar and stem assembly is properly tightened before
riding. The handlebar and stem should not rotate in the stem up or down or
in the fork from left or right (Fig. 13).
Fig. 14
12
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