HTW IX21D5 Serie Manuel D'installation page 87

SPLIT 1X1 IX21D5
not be adequate, or may need re-calibration.(Detection equipment shall be calibrated in a refrigerant-free
area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant. Leak
detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the
refrigerant employed and the appropriate percentage of gas (25% maximum) is confirmed. Leak detection
fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be
avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected ,all naked flames shall be removed or extinguished. If a leakage of refrigernat is found
which requires brazing, all of the refrigerant shall be recovered from the system, or isolated(by means of
shut off valves) in a part of the system remote from the leak . Oxygen free nitrogen(OFN) shall then be
purged through the system both before and during the brazing process.
15. REMOVAL AND EVACUATION
When breaking into the refrigerant circuit to make repairs of for any other purpose conventional procedures
shall be used, However, it is important that best practice is followed since flammability is a consideration.
The following procedure shall be adhered to:
• remove refrigerant;
• purge the circuit with inert gas;
• evacuate;
• purge again with inert gas;
• open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall be flushed
with OFN to render the unit safe. This process may need to be repeated several times. Compressed air or
oxygen shall not be used for this task.
Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the
working pressure is achieved, then venting to atmosphere, and finally pulling down to a vacuum. This
process shall be repeated until no refrigerant is within the system.
When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable
work to take place. This operation is absolutely vital if brazing operations on the pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not closed to any ignition sources and there is ventilation
available.
16. CHARGING PROCEDURES
In addition to conventional charging procedures, the following requirements shall be followed:
• Ensure that contamination of different refrigerants does not occur when using charging equipment.
Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.
• Cylinders shall be kept upright.
• Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
• Label the system when charging is complete(if not already).
• Extreme care shall be taken not to overfill the refrigeration system.
• Prior to recharging the system it shall be pressure tested with OFN. The system shall be leak tested on
completion of charging but prior to commissioning. A follow up leak test shall be carried out prior to
leaving the site.
17. DECOMMISSIONING
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment
and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task
being carried out, an oil and refrigerant sample shall be taken.
In case analysis is required prior to re-use of reclaimed refrigerant. It is essential that electrical power is
available before the task is commenced
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
INSTALLATION MANUAL
11. INFORMATION SERVICING
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