Manuels Connexes pour Miller S-32SL
Sommaire des Matières pour Miller S-32SL
- Page 1 OM-1546 090 004M August 2000 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder S-32S And S-32SL Visit our website at www.MillerWelds.com...
- Page 2 – every power source from This Owner’s Manual is designed to help you get the most out of your Miller is backed by the most Miller products. Please take time to read the Safety precautions. They will hassle-free warranty in the business.
- Page 3 TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING ......1-1.
- Page 5 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
- Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
- Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.
- Page 8 1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields.
- Page 9 SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Y Identifie un message de sécurité...
- Page 10 LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage D Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation.
- Page 11 1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou à proxi- D Rester à l’écart des organes mobiles comme le mité...
- Page 12 1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.
- Page 13 SECTION 2 – INSTALLATION 2-1. Specifications Input Welding Wire Feed Wire Max. Wire Type Of Welding Overall Power Speed Diameter Spool Weight Input Power Circuit Dimensions Source Type Range Range Capacity Rating Standard: 50 To 700 ipm Length: 22-1/2 (1.3 To 18 Standard: Constant in (572 mm)
- Page 14 2-2. Installing And Aligning Wire Guide And Drive Roll When changing wire size or type, check drive roll and wire guide size (see Parts List). Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier.
- Page 15 2-3. Typical Connections CV Welding Power Source With 24 VAC Power CC Welding Power Source Without Contactor External Secondary Contactor Remote Contactor Cord Weld Cable Work 2-4. Connecting Welding Gun, Volt Sense Lead, And Weld Cable Gun Securing Knob Gun Block Gun Outlet Wire Guide Loosen knob, insert gun into block.
- Page 16 2-5. Connecting Shielding Gas (Optional) Gas Hose With 5/8-18 Right- hand Thread Fittings (Cus- tomer Supplied) Tools Needed: 5/8 in Ref. ST-158 789 2-6. Installing Welding Wire And Adjusting Hub Tension Retaining Ring Wire Spool Spool Support If necessary, move hub on support for use of different size wire spool.
- Page 17 2-7. Threading Welding Wire Pressure Assembly Adjust- ment Knob Lay gun cable out straight. Open pressure assembly, hold wire tightly, and cut off end. Push wire through guides into gun. Close and tighten pressure assembly. Press gun trig- ger until wire comes out gun.
- Page 18 SECTION 3 – OPERATION 3-1. Controls Wire Speed Control (See Sec- tion 3-2) Power Control Switch Circuit Breaker CB1 CB1 protects wire feeder from over- load. Correct problem and manually re- set breaker. CV/CC Switch Selector Switch for Type of Power Source Constant Voltage Constant Current (drooper) CC S-090 438-D...
- Page 19 Wire Speed Setting Voltage CC Mode CV Mode 90 100 INCHES PER MINUTE* INCHES PER MINUTE* *Rounded off S-32SL Models Wire Speed Setting Wire Speed Setting Voltage CC Mode CV Mode 90 100 105 116 128 140 INCHES PER MINUTE*...
- Page 20 SECTION 4 – MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Repair Or Clean And Replace Replace Tighten Unreadable Cracked Weld Labels Weld Cable Terminals Replace Cracked Parts Gun Cable Gas Hose 6 Months Blow Out Or Vacuum Clean Inside, Drive...
- Page 21 SECTION 5 – ELECTRICAL DIAGRAM SB-176 227 Figure 5-1. Circuit Diagram For Wire Feeder OM-1546 Page 17...
- Page 22 SECTION 6 – PARTS LIST Hardware is common and not available unless listed. ST-091 506-K Figure 6-1. Main Assembly OM-1546 Page 18...
- Page 23 Item Dia. Part Description Quantity Mkgs. Figure 6-1. Main Assembly ....097 770 LABEL, warning electric shock can kill ......
- Page 24 ..110 431 MOTOR, 24VDC 2.2A 54RPM (S-32SL model) (consisting of) ......
- Page 25 Table 6-1. Drive Roll & Wire Guide Kits NOTE Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.
- Page 26 Notes OM-1546 Page 22...
- Page 27 Effective January 1, 2000 (Equipment with a serial number preface of “LA” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT &...
- Page 28 Distributor Address City State For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...