Manuels Connexes pour Miller SHOPMATE 300 DX
Sommaire des Matières pour Miller SHOPMATE 300 DX
- Page 1 OM-225 757B 2009−07 Processes MIG (GMAW) Welding Multiprocess Welding Description Arc Welding Power Source SHOPMATE 300 DX File: MIG (GMAW) Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
-
Page 3: Table Des Matières
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1. -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2009−07 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. - Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
-
Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &... -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2007−04 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques. - Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un in les sources de soudage onduleur quand on a cendie ou une explosion. coupé l’alimentation. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
-
Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, ACCUMULATIONS des chocs mécaniques, des dommages physiques, du laitier, des risquent de provoquer des blessures flammes ouvertes, des étincelles et des arcs. ou même la mort. D Placer les bouteilles debout en les fixant dans un support station- D Fermer l’alimentation du gaz protecteur en cas naire ou dans un porte-bouteilles pour les empêcher de tomber ou de non-utilisation. -
Page 12: Proposition Californienne 65 Avertissements
LES FILS DE SOUDAGE peuvent LE RAYONNEMENT HAUTE FRÉ- provoquer des blessures. QUENCE (H.F.) risque de provoquer des interférences. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. D Le rayonnement haute fréquence (H.F.) peut D Ne pas diriger le pistolet vers soi, d’autres per- provoquer des interférences avec les équipe- sonnes ou toute pièce mécanique en enga- ments de radio−navigation et de communica-... -
Page 13: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, L4W 5NS (téléphone : 800-463-6727 ou à Toronto 416-747-4044, site de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.csa-international.org). Internet : www.global.ihs.com). Safe Practice For Occupational And Educational Eye And Face Protec- tion, ANSI Standard Z87.1, de American National Standards Institute, Recommended Safe Practices for the Preparation for Welding and Cut- 11 West 43rd Street, New York, NY 10036-8002 (téléphone :... - Page 14 OM-225 757 Page 10...
-
Page 15: Section 3 − Installation
SECTION 3 − INSTALLATION 3-1. Specifications Amperes Input at Rated Load Output 60 Hz, Rated Welding Amperage/Voltage Single-Phase Max OCV−DC Output Range 200 V 230 V 460 V 575 V 5 − 400A In CC 85 VDC In 275 A @ 31 Volts Mode CC Mode 11.2... -
Page 16: Selecting A Location
3-3. Selecting A Location The serial number and rating information for this product is located on the back. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. Lifting Eye Lifting Forks Use lifting eye or lifting forks to... -
Page 17: Dimensions And Weights
3-4. Dimensions And Weights Dimensions 24-1/2 in (622 mm) including lift eye 19 in (483 mm) 25-1/2 in (648 mm) including strain relief 24-1/2 in (622 mm) 1-1/2 in (38 mm) 17-25/32 in (452 mm) 1-3/64 in (27 mm) 7/16 in (11 mm) Dia Weight 177 lb (80 kg) 4 Holes... -
Page 18: Weld Output Terminals And Selecting Cable Sizes
3-6. Weld Output Terminals And Selecting Cable Sizes Total Cable (Copper) Length In Weld Circuit Not Exceeding 150 ft 200 ft 250 ft 300 ft 350 ft 400 ft 100 ft (30 m) Or Less (45 m) (60 m) (70 m) (90 m) (105 m) (120 m) -
Page 19: Remote 14 Receptacle Information
3-8. Remote 14 Receptacle Information Socket* Socket Information 24 VOLTS AC 24 volts ac. Protected by circuit breaker CB1. Contact closure to A completes 24 volts ac contactor control circuit. Output to remote control; +10 volts dc in MIG mode. REMOTE Remote control circuit common. -
Page 20: Electrical Service Guide
3-11. Electrical Service Guide Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated branch circuit sized for the rated output and duty cycle of the welding power source. 60 Hz Single Phase Input Voltage Input Amperes At Rated Output... -
Page 21: Connecting Input Power
3-13. Connecting Input Power =GND/PE Earth Ground Tools Needed: 3/8 in 3/8 in 804 352-C Welding Power Source Input Power Disconnect Device Input Power Installation must meet all National Connections Connections and Local Codes − have only qualified persons make this installation. Disconnect Device (switch shown in Strain Relief OFF position) -
Page 22: Section 4 − Operation
SECTION 4 − OPERATION 4-1. Controls 224 228-C Power Switch make connections to Remote 14 receptacle (see Section 3-9). Fan motor is thermostatically controlled and only runs when cooling is needed. V/A (Voltage/Amperage) Control Voltmeter (see Section 4-2) Control allows selection of either panel or Arc Control-CCW Arc Control-CW Ammeter (see Section 4-2) -
Page 23: Meter Functions
4-2. Meter Functions The meters display the actual weld output values for approximately three seconds after the arc is broken. Mode Meter Reading At Idle Lift-Arc TIG (GTAW) Actual Volts Preset Amps TIG (GTAW) Blank Preset Amps 24.5 MIG (GMAW) Preset Volts Blank 80.0... -
Page 24: Section 5 − Maintenance & Troubleshooting
SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Disconnect input power before maintaining. 3 Months Repair or Clean and Replace replace tighten weld unreadable cracked terminals. labels. weld cable. 6 Months Blow out or vacuum inside. During heavy service, clean monthly. 5-2. -
Page 25: Voltmeter/Ammeter Help Displays
5-3. Voltmeter/Ammeter Help Displays All directions are in reference to the front of the unit. All circuitry referred to is located inside the unit. Help 0 Display Indicates a shorted thermistor in the rectifier of the unit. If this display is HE.L P−0 shown, contact... -
Page 26: Troubleshooting
5-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect device in On position (see Section 3-13). erative; no meter displays. Check for open line fuse(s), and replace if open (see Section 3-13). Check for proper input power connections (see Section 3-13). Check for proper jumper link position (see Section 3-12). - Page 27 Notes OM-225 757 Page 23...
-
Page 28: Section 6 − Electrical Diagram
SECTION 6 − ELECTRICAL DIAGRAM Figure 6-1. Circuit Diagram OM-225 757 Page 24... - Page 29 242 567-a OM-225 757 Page 25...
- Page 30 Notes...
- Page 31 Effective January 1, 2009 (Equipment with a serial number preface of LK or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions...
-
Page 32: For Service
Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2009 Miller Electric Mfg. Co. 2009−01...