Manuels Connexes pour Miller S-32S
Sommaire des Matières pour Miller S-32S
- Page 1 OM-1546 090 004N 2010−03 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder S-32S And S-32SL File: MIG (GMAW) Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
- Page 3 TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.
- Page 5 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2009−08 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
- Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
- Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.
- Page 8 1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &...
- Page 9 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2009−08 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques.
- Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans D Porter des vêtements confectionnés avec des matières résistan- tes et ignifuges (cuir, coton lourd ou laine) et des bottes de les sources de soudage onduleur UNE FOIS protection. l’alimentation coupée. LE SOUDAGE peut provoquer un D Arrêter les convertisseurs, débrancher le courant électrique et incendie ou une explosion.
- Page 11 ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Des bouteilles de gaz protecteur contiennent du gaz sous haute pression. Si une bouteille est endom- D Fermer l’alimentation du gaz protecteur en cas magée, elle peut exploser.
- Page 12 Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- munication, les services de sécurité...
- Page 13 2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, 25 West 43rd Street, New York, NY 10036 (téléphone : 212-642-4900, de Global Engineering Documents (téléphone : 1-877-413-5184, site site Internet : www.ansi.org). Internet : www.global.ihs.com). Standard for Fire Prevention During Welding, Cutting, and Other Hot Safe Practices for the Preparation of Containers and Piping for Welding Work, NFPA Standard 51B, de National Fire Protection Association,...
- Page 14 OM-1546 Page 10...
- Page 15 SECTION 3 − INSTALLATION 3-1. Specifications Input Welding Wire Feed Wire Max. Wire Type Of Welding Overall Power Speed Diameter Spool Weight Input Power Circuit Dimensions Source Type Range Range Capacity Rating Standard: 50 To 700 ipm Length: 22-1/2 (1.3 To 18 Standard: Constant in.
- Page 16 3-2. Installing And Aligning Wire Guide And Drive Roll When changing wire size or type, check drive roll and wire guide size (see Parts List). Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier.
- Page 17 3-3. Typical Connections CV Welding Power Source With 24 VAC Power CC Welding Power Source Without Contactor External Secondary Contactor Remote Contactor Cord Weld Cable Work 3-4. Connecting Welding Gun, Volt Sense Lead, And Weld Cable Gun Securing Knob Gun Block Gun Outlet Wire Guide Loosen knob, insert gun into block.
- Page 18 3-5. Connecting Shielding Gas (Optional) Gas Hose With 5/8-18 Right- hand Thread Fittings (Cus- tomer Supplied) Tools Needed: 5/8 in. Ref. ST-158 789 3-6. Installing Welding Wire And Adjusting Hub Tension Retaining Ring Wire Spool Spool Support If necessary, move hub on support for use of different size wire spool.
- Page 19 3-7. Threading Welding Wire Pressure Assembly Adjust- ment Knob Lay gun cable out straight. Open pressure assembly, hold wire tightly, and cut off end. Push wire through guides into gun. Close and tighten pressure assembly. Press gun trig- ger until wire comes out gun.
- Page 20 SECTION 4 − OPERATION 4-1. Controls Wire Speed Control (See Sec- tion 4-2) Power Control Switch Circuit Breaker CB1 CB1 protects wire feeder from over- load. Correct problem and manually re- set breaker. CV/CC Switch Selector Switch for Type of Power Source Constant Voltage Constant Current (drooper) CC S-090 438-D...
- Page 21 4-2. Wire Speed Control Settings S-32S Models Wire Speed Setting Wire Speed Setting Voltage CC Mode CV Mode 90 100 INCHES PER MINUTE* INCHES PER MINUTE* *Rounded off S-32SL Models Wire Speed Setting Wire Speed Setting Voltage CC Mode CV Mode...
- Page 22 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Maintain more often Disconnect power before maintaining. during severe conditions. 3 Months Repair Or Clean And Replace Replace Tighten Unreadable Cracked Weld Labels Weld Cable Terminals Replace Cracked Parts Gun Cable Gas Hose 6 Months Blow Out Or Vacuum...
- Page 23 SECTION 6 − ELECTRICAL DIAGRAM SB-176 227 Figure 6-1. Circuit Diagram For Wire Feeder OM-1546 Page 19...
- Page 24 SECTION 7 − PARTS LIST Hardware is common and not available unless listed. ST-091 506-K Figure 7-1. Main Assembly OM-1546 Page 20...
- Page 25 Item Dia. Part Description Quantity Mkgs. Figure 7-1. Main Assembly ....097 770 Label, Warning Electric Shock Can Kill ......
- Page 26 ..........096 534 Motor, 24VDC 2.2A 119RPM (S-32S Model) (Consisting Of) ....
- Page 27 Table 7-1. Drive Roll & Wire Guide Kits Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.
- Page 28 Notes OM-1546 Page 24...
- Page 29 Notes SOCKET/WRENCH SELECTION TABLE SOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) (METRIC) Specifications Socket or Wrench Size Specifications Socket or Wrench Size U.S. Bolt Decimal Bolt Bolt Decimal Bolt Diameter Equivalent Diameter Equivalent 1/4 in. .250 in. 3/8 in. 7/16 in. 6 mm .2362 in.
- Page 30 Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in.) 22 Gauge (.031 in.) 20 Gauge (.037 in.) 18 Gauge (.050 in.) 16 Gauge (.063 in.) 14 Gauge (.078 in.) 1/8 in. (.125 in.) 3/16 in. (.188 in.) 1/4 in. (.25 in.) 5/16 in.
- Page 31 Effective January 1, 2010 (Equipment with a serial number preface of MA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions 90 Days —...
- Page 32 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2010 Miller Electric Mfg. Co. 2010−01...