Miller Super S-32P Ultra-Lite Mode D'emploi
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Miller Super S-32P Ultra-Lite Mode D'emploi

Miller Super S-32P Ultra-Lite Mode D'emploi

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Super S-32P Ultra-Lite
OM-184 517H
August 2001
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder

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  • Page 1 OM-184 517H August 2001 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder Super S-32P Ultra-Lite Visit our website at www.MillerWelds.com...
  • Page 2 – every power source from This Owner’s Manual is designed to help you get the most out of your Miller is backed by the most Miller products. Please take time to read the Safety precautions. They will hassle-free warranty in the business.

  • Page 3: Table Des Matières

    TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING ......1-1.
  • Page 4 Declaration of Conformity for European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). Miller Electric Mfg. Co. Manufacturer’s Name: 1635 W. Spencer Street Manufacturer’s Address: Appleton, WI 54914 USA Super S-32P Ultra-Lite...

  • Page 5: Section 1 - Safety Precautions - Read Before Using

    SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
  • Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 8: Emf Information

    1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields.

  • Page 9: Section 1 - Consignes De Securite - Lire Avant Utilisation

    SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Y Identifie un message de sécurité...
  • Page 10 LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage D Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou à proxi- D Rester à l’écart des organes mobiles comme le mité...

  • Page 12: Principales Normes De Sécurité

    1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.

  • Page 13: Section 2 - Definitions

    SECTION 2 – DEFINITIONS 2-1. Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Drive rolls can injure fingers Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear.

  • Page 14: Manufacturer's Rating Label For Ce Products

    2-2. Manufacturer’s Rating Label For CE Products For label location see Section 4-1. S/N: IP 23 ST-181 678 2-3. Symbols And Definitions NOTE Some symbols are found only on CE products. Output Input Amperes Volts Degree Of Protec- Duty Cycle Wire Feed Percent tion...

  • Page 15: Section 3 - Installation

    SECTION 3 – INSTALLATION 3-1. Specifications Welding Input Type of Wire Feed Wire Max. Wire Power Welding Overall Input Speed Diameter Spool Weight Source Circuit Rating Dimensions Power Range Range Capacity Type Rating 500 Amperes At 100% Length: 22-1/2 50 To 700 ipm Duty Cycle Constant in (572 mm)

  • Page 16: Installing And Aligning Wire Guide And Drive Roll

    3-2. Installing And Aligning Wire Guide And Drive Roll When changing wire size or type, check drive roll and wire guide size (see Parts List). Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier.

  • Page 17: Typical Connections

    3-3. Typical Connections CC Or CV Welding Power Source If using a CC welding power source without a weld output contactor, use optional secondary contactor. Weld Cable Work For GMAW, use optional gas valve. 3-4. Gun Recommendation Table Process GMAW – Hard or Corded Wires M25 Or M40 FCAW –...

  • Page 18: Connecting Shielding Gas (Optional)

    3-6. Connecting Shielding Gas (Optional) Gas Hose With 5/8-18 Right-hand Thread Fittings (Customer Supplied) Shielding Gas Cylinder Valve Flowmeter Close valve on cylinder when fin- ished welding. Rear View Tools Needed: 5/8 in ST-801 155-A 3-7. Connecting Weld Cable Weld Cable Standard Model Follow wire manufacturer’s recom- mendations for weld cable polarity.

  • Page 19: Installing And Threading Welding Wire

    3-8. Installing And Threading Welding Wire Retaining Ring Hub Tension Adjustment Nut Installing Wire And Adjusting Hub Tension: Remove retaining ring, and install spool so hub pin fits spool hole. Re- install retaining ring. Adjust tension nut so only a slight force is needed to turn spool.

  • Page 20: Section 4 - Operation

    SECTION 4 – OPERATION 4-1. Controls Wire Speed Meter (Optional) Voltage Meter (Optional) Use meter to set and display rate of wire speed in inches per minute (ipm). Power Control Switch Wire Speed Range Switch Wire Speed Control Use switch to select high or low wire speed range.

  • Page 21: Section 5 - Maintenance & Troubleshooting

    SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Clean And Replace Tighten Damaged Or Replace Damaged Weld Unreadable Gas Hose Terminals Labels Repair Or Replace Cracked Cables And Cords 6 Months Clean...

  • Page 22: Calibrating Optional Ipm Meter

    5-3. Calibrating Optional IPM Meter Meter is factory calibrated, but may need recalibration after motor brushes are fully seated. To recali- brate, proceed as follows: CV/CC Switch Set switch to CV. Meter Board PC4 Resistor R53 Adjustment Screw (High Range) Resistor R54 Adjustment Screw (Low Range) Calibrate Low range wire speed...

  • Page 23: Troubleshooting

    5-4. Troubleshooting Trouble Remedy Wire does not feed; open-circuit voltage Check circuit breaker CB1 and fuse F1. Reset CB1 or replace F1 if necessary (see Section 5-2). available. Check sensing lead connection. Check gun trigger plug connection. Check gun trigger. See gun Owner’s Manual. Have Factory Authorized Service Agent check drive motor and control board PC1.

  • Page 24: Section 6 - Electrical Diagram

    SECTION 6 – ELECTRICAL DIAGRAM SC-176 218 Figure 6-1. Circuit Diagram For Wire Feeder OM-184 517 Page 20...
  • Page 25 Notes OM-184 517 Page 21...

  • Page 26: Section 7 - Parts List

    SECTION 7 – PARTS LIST Hardware is common and not available unless listed. 802 381 Figure 7-1. Complete Assembly OM-184 517 Page 22...
  • Page 27 Item Dia. Part Description Mkgs. Quantity Figure 7-1. Complete Assembly ....058 427 RING, retaining spool ..........
  • Page 28 Item Dia. Part Description Mkgs. Quantity Figure 7-1. Complete Assembly (Continued) ..128 074 ..VALVE, 12VDC 2 way custom port 1/8 orf ......
  • Page 29 Item Dia. Part Description Mkgs. Quantity Figure 7-1. Complete Assembly (Continued) ... . . 604 538 WASHER, flat stl SAE .312 ........
  • Page 30 Table 7-1. Drive Roll & Wire Guide Kits (2 Drive Roll) NOTE Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.
  • Page 31 Dia. Part Quantity Description Mkgs. Optional Equipment ....130 676 CONTACTOR KIT, (see Figure 7-1) ........
  • Page 32 Notes OM-184 517 Page 28...
  • Page 33 Notes OM-184 517 Page 29...
  • Page 34 Notes OM-184 517 Page 30...
  • Page 35 Effective January 1, 2000 (Equipment with a serial number preface of “LA” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT &...

  • Page 36: For Service

    Distributor Address City State For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...

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