R&G LP0220BK Notice De Montage page 12


Take the plastic cover (item 6 – TB0220 Part 2), peel off the protective tape and fit the rubber bung (item 7 –
RB0002) through the hole in the orientation as shown in picture 33. This cover is designed to locate in the slots
on the mounting bracket and be flexed slightly when fitted, so the cover forms a natural curved profile to secure
the OEM bodywork in place.

Feed all the wiring though the rubber bung and locate the cover in place, ensuring the rubber bung sits on the
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right side of the mounting bracket with the largest distance between the tab and end of the cover positioned
towards the front of the bike when fitted, as shown in pictures 34 & 35.

Offer this assembly up to the underside of the subframe on the bike and re-fit the four original nuts and bolts to
secure the tail tidy in place, as shown in picture 36. Ensure the plastic cover is flexed outwards slightly and that
the wiring is routed neatly up the side and through to the top of the tail unit, as shown in pictures 37 & 38.

With the mounting bracket securely fixed in place and both the licence plate bracket and indicator bracket clear
of the mounting bracket, either resting on the rear wheel or hanging just clear, re-fit the lower tail plastic by
sliding forward between the tail light and mounting bracket, as shown in picture 39.

Gently push the underside of the tail light surround upward and locate the rear mounting tab on the lower
bodywork into the slot on the black plastic as shown in picture 40.

Rotate the bodywork forward slightly and begin to re-fit all the mounting points along the edges of the
bodywork, as shown in pictures 41 & 42, ensuring the bodywork is correctly re-fitted.

Re-fit the four Phillips screws that secure the bodywork to the black plastic insert.

Take the three M5 x 16mm long countersunk bolts (item 11) and position through the three mounting holes of
the licence plate bracket, indicator bracket and then the mounting bracket, as shown in picture 43.

Fit the three M5 washers (item 9) and three M5 nyloc nuts (item 8) to the exposed threads of each bolt and
tighten to secure the brackets in place, as shown in picture 44. Depending on the size of licence plate used and
type of indicator, the indicator bracket can be adjusted vertically by loosening the bolts and sliding up or down,
before re-tightening.

Gently pull through any loose wiring to the top of the tail unit near to the connectors and use a cable tie (item 17)
and the self-adhesive clips (item 12) to neaten up any wiring.

If re-fitting the original indicators, re-connect the matching colour connectors, as shown in picture 45.

If fitting mini indicators, take the two indicator connecters (item 16 – CON0009) and fit the bullet connectors to
those on the indicators. Connect up the connector blocks to those on the bike, as shown in picture 45.

To connect up the licence plate illuminator, the wiring needs to be "cut & shut". To do this, cut the connector
and roughly 100mm of wiring off the OEM licence plate illuminator and connect the bullet connectors supplied
(item 15 - CON0004) to the bullet connectors already fitted to the R&G licence plate illuminator. Then connect
the connector or the light to the one on the bike, as shown in picture 46.

Check for the correct operation of all lights. If illumination fails on any light, re-connect the bullet connectors
the other way around.

Re-fit the top half of the tail unit by sliding forward to locate all the plastic tabs, in the reverse procedure of how
it was removed.

Re-fit the two Phillips fasteners at the front of the tail unit, along with the four bolts that tighten into the rubber
well nuts. The bodywork should now be securely fixed in place.

Re-fit the riders seat along with the two bolts and tighten.

Re-fit the pillion seat.

Ensure the tail tidy is securely mounted.

Check that all wiring is neatly routed on the underside of the tail tidy.

Re-fit the licence plate (it may require drilling).

Depending on local laws, attach enclosed reflector in an appropriate location.

Test the licence plate illuminator and all lights before riding.
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
R&G Racing
www.rg-racing.com Email: info@rg-racing.com