Hypertherm powermax1250 Mode D'emploi page 84

8 7
D
DOMESTIC UNIT
CE UNIT
BLK
BLU
BRN
GRN/YEL
(PE)
C
CI DE COMMANDE PCB3
CONTROL BD PCB3
P1
UP CPA
MID NORMAL
CURRENT
DOWN GOUGE
B
GAS
STATUS 45 50 55 60 65 70
APPAREIL 80 A
087000(Domestique)
80 AMP UNIT
TENSION D'ENTRÉE 200–600V c.a.
087000(DOMESTIC)
mono-/triphasé
INPUT VOLTAGE 200-600vac
Vbus (V c.a. < 540 V c.a.) 1/3PH 750
Vbus (V c.a. < 541V c.a.) Vbus (Vac<540vac) 750 1.41 X V c.a.
Vbus (Vac>541vac) 1.41 X Vac
CORDON 129652
CORD 129652
GROUPE DE FILS 123607
WIRE GROUP 123607
CÂBLE D'INTERFACE MACHINE 123603
MACHINE INTERFACE CABLE 123603
INTERRUPTEUR D'ALIMENTATION (S1) 003206
POWER SWITCH (S1) 003206
FILTRE (PCB1) FILTER (PCB1) NA —
POWER BD (PCB2) 041667
CI D'ALIMENTATION (PCB2) 041667
A
CONTROL BD (PCB3) 041663
CI DE COMMANDE (PCB3) 041663
TEMP SENSOR BD (PCB4) 041723
CAPTEUR DE TEMPÉRATURE (PCB4) 041723
TIMING DIAGRAM 013341
SCHÉMAS DE CORRESPONDANCE 013341
8 7
6
S1
CORD
+
BLK
~
WHT
~
D24
RED
~ INPUT
BRIDGE
GRN AUX
-
(PE)
S1
CORD
MTG-4
FILTER
PCB1 J2
J1
PE
AUX 2
B
1
+24
Y
J3
1
2
3
MONTER LE CAVALIER DE L'APPAREIL 108056 CE UNIQUEMENT
INSTALL JUMPER 108056 CE UNITS ONLY
4
5
6
7
DEL DE DIAGNOSTIC
8
DIAGNOSTIC LED'S
9
SIGNAL D'AMORÇAGE VALIDE
10
START START SIGNAL VALID
11
12
TRANSFERT
XFR TRANSFER 13
14
DÉFAILLANCE DE L'AUTODIAGNOSTIC
SELF DIAGNOSTICS FAILURE
15
SDF
(CLIGNOTEMENT TOUTES LES SECONDES)
(BLINKING @ 1 SEC. RATE)
16
17
INTERVERROUILLAGE DE SÛRETÉ DE L'ONDULEUR INVERTER INTERLOCK
IF
(VISIBLE PENDANT LES 15 SECONDES QUI SUIVENT 18
(VISIBLE FOR 10 SEC. AFTER EVENT)
L'ÉVÉNEMENT)
19
TORCHE BLOQUÉE EN POSITION OUVERTE
TORCH STUCK OPEN
20
TSO
(VISIBLE PENDANT LES 15 SECONDES QUI SUIVENT
(VISIBLE FOR 10 SEC. AFTER EVENT)
L'ÉVÉNEMENT) 21
22
RECHANGE
SP SPARE
23
24
25
26
27
28
CÂBLE RUBAN 40 POSITIONS
40 POSITION RIBBON CABLE
29
30
31
32
75 80 85
33
34
35
36
APPAREIL 60 A 37
38
087007(CE) 083169(Domestique) 083170(CE) 39
60 AMP UNIT
40
230–400V c.a. 200–600V c.a. 230–400V c.a.
087007(CE) 083169(DOMESTIC) 083170(CE)
J4
triphasé mono-/triphasé triphasé 108171
230-400vac 200-600vac 230-400vac
3PH 750 1/3 PH 750 3PH 750
750 — 750 1.41 X V c.a. 750 —
NA 1.41 X Vac NA
129653 129652 129726
129653 129652 129726
129683 129732 129739
129683 129732 129739
123603 123603 123603
123603 123603 123603
003206 005257 005257
003206 005257 005257
041660 041660 NA — 041773 041773
041667 041746 041746
041667 041746 041746
041707 041709 041710
041707 041709 041710
041723 041713 041713
041723 041713 041713
013341 013341 013341
013341 013341 013341
6
5 4
POWER BD PCB2
PFC CHOKE
K1
Vbus
SOFT START J9
OR J10
J7
1
+
VacR Vbus C98
I
CONTROL PFC 2
+24
J8 IGBT
GND
+10 Q7
T1 +5
3 3
FLYBACK PE
PFC
18PA
SYSTEM
CONTROL 2
COMPA
POWER
CKT
SUPPLY
18INV
J6
COMINV
+
1
C94 1
18T
COMT
18REG 2
-6
3
U1
ULN2003A
042188
1 RT7
16
1B 1C /PA
2 15 60V 0.20A
2B 2C /SSR
3 14 109024
3B 3C
4 13
4B 4C
5 12
5B 5C
6 11 /PREFLOW
6B 6C
7 10
/MM
7B 7C
8 9
+24
-V +V
C13
0.10uF
50V
009994 Q1
IRLZ44N
55V
1 0.022ohm
109223
OUTA
R7
2.0K
009036
OUTB
C18 D8 R22 R8
0.10uF 1N5231B 499 2.21K
50V 5.1V 009414 1/2W
009994 109109 009883
/IOC
R3
+5
10
009115
R4
C1
0.10uF 10
50V 009115 R116
009994 10
VBUS
009115
R117
10
009115
+5
C41 R50
0.01uF 100
100VDC 009073
VACR
009990 C52
0.10uF
50V
009994
ITF
TP1
IFB
008924
X
3 2 1 J5 2 1 J21 3
Y B R B R B
PRESSURE
TEMP
HEATSINK
SENSOR
SENSOR IN
SA
XFMR
SENSOR BD
T2
5 4
3
Q6
IGBT
INVERTER
T2
POWER
TRANSFORMER
YEL BRN
P2
YEL BRN
J13
20 OHM
50W
FEEDBACK
IFB CURRENT
SENSOR
TRANSFER
ITF
SENSOR
CKT
J18
+5
1
U22 2
3
COMT 4
5
6
7
8
9
+5
LOCKOUT
10
U23 11
18T
12
COMT
+24
X
+24
/MM
2 1 J2 2 1 J1 3 2 1 J20
Y B R B R +24
GAS SOLENOID
TEMP FAN
SA SA
PCB4
NOTES:
1. PIN 6 IS KEYING FEATURE ON 60A
2. PIN 9 IS LOCKOUT FEATURE
MATERIAL
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES.
TOLERANCES ARE:
THIS DRAWING AND ALL INFORMATION 2 PL DECIMAL ±.01
CONTAINED THEREON IS CONSIDERED 3 PL DECIMAL ±.005
PROPRIETARY AND MAY NOT BE USED FRACTIONS ±1/64
ANGULAR ±.5∞
FOR MANUFACTURING OR FABRICATION
PURPOSES WITHOUT PERMISSION PART MUST BE FREE OF BURRS AND SHARP
FROM HYPERTHERM, INC. EDGES. BREAK SHARP EDGES IF NECESSARY
WITH CHAMFER OR RADIUS .015 MAX.
3
2 1
D
7.5 ohm
J11 100W
C
OUTPUT
DIODES
J12
R
OUTPUT
B INDUCTOR
PILOT ARC
IGBT
NC
J14
WORK LEAD
J17
WHT
B
ELECTRODE
NOZZLE
RED
VIO START
ORG
BLUE
CAP
J19
WHT
1 4
RED
2 3
3 YEL 14 MACHINE
INTERFACE
4 BLK 12
GRN/YEL 13
5
+
24VDC @100MA MAX
6 -
CHASSIS
GND
A
Box-5010 Hanover, NH 03755-5010 603/643-3441
C
SCALE SHEET
1=1 1 OF 1
2 1
6-5
3