CL
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CL
CL
e
g. inside
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Strengthening the Joint
8.5mm
8.5mm
RH
Male
3
Tape
CL
CL
Measure
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CL
CL
Female
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Engraved lines
8.5mm
8.5mm
CL
CL
CL
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CL
CL
If the joint between the worktops is not supported
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underneath, after some time the joint may 'sag' and
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CL
become misaligned; to reduce this the joint should be
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reinforced with a loose tongue or biscuit dowels. The
biscuit-jointing cutter set Ref. 342 or C152 can be used
with a portable router. The size of biscuit used should be
Engraved lines
8.5mm
No.20
No. 20.
8.5mm
8.5mm
Ø6mm
30mm
8.5mm
Ref. BSC/20/100 (100 biscuits)
A 750mm worktop should have at least 5 biscuits.
CL
CL
Start Here
CL
CL
Ø6mm
30mm
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Sealing the Joint
Engraved lines
Engraved lines
No.20
The cut edges of the joint should be coated with a
Worktop
water-resistant adhesive, or sealant before assembly, to
prevent moisture seeping into the core of the worktops,
which would swell, and disfigure the worktop.
PF
Use a fine grit abrasive paper to clean up the torn wood
CL
chips of both mating surfaces.
No.20
Lightly run the abrasive paper along the edges to de-nib
the cut chipboard edge. This will ensure a tidy joint is
CL
achieved.
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8.5mm
8.5mm
No.20
No.20
CL
cams diagram
EN - KWJ900P
g.inside
12,7mm
Engraved lines
ACCESSORIES
UNIBASE
50mm
Please use only Trend original accessories.
Recommended Cutters
LH
Male
Male
• Ref. 3/83X1/2TC, 3/83DX1/2TC, C153X1/2TC,
C153DX1/2TC or RT/13X1/2TC
Tape
Measure
12,7mm
Female
PF
PF
UNIBASE
Sub-base Set
• Ref. UNIBASE
• To obtain a perfect accurate close fitting joint, a 30mm
guide bush must be used. The guide bush must
always be fitted concentric with the cutter. This can
be achieved using a Universal Sub-base and 30mm
12,7mm
outside diameter guide bush ref. GB30/A.
12,7mm
• The Universal Sub-base has a central recess to allow
50mm
fitting of the guide bush to most makes of routers and
50mm
is available ready to fit the most popular makes.
UNIBASE
• The Sub-base contains screws, a line up bush and two
line up pins. The line up pins and bush ensure exact
Waterproof
PVA
alignment of Sub-base with router spindle, when fitted
with the relevant collet.
10mm
5.5mm
UNIBASE
UNIBASE
Cutter
P
Guide bush Ø30mm
Waterproof
PVA
30mm Guide Bush
• Ref. GB30/A
10mm
W
5.5mm
PF
P Location pin
Waterproof
PVA
10mm
-12-
5.5mm
CL
Waterproof
Offset Pro Out of Square Device
Ref. KWJ/OSD
35 24
10
3
5
Panel Connector Bolts
• Ref. PC/10/M (Pack of 10)
50mm
window diagram
• Ref. PC/50/M (Pack of 50)
• Ref. PC/100/M (Pack of 100)
• Ref. PC/1000/M (Pack of 1000)
Biscuit Jointer for the Router
35 24
10
3
5
• Ref. 342X1/2TC
• Ref. C152X1/2TC
Flat Biscuit
• Ref. BSC/20/100 (Pack of 100 biscuits)
• Ref. BSC/20/1000 (Pack of 1000 biscuits)
MAINTENANCE
Please use only Trend original spare parts and
accessories.
The jig has been designed to operate over a long period
of time with a minimum of maintenance. Continual
satisfactory operation depends upon proper tool care
and regular cleaning.
Cleaning
• Regularly clean the jig with a soft cloth.
Setup for routing along cut face
Lubrication
• Your jig requires no additional lubrication.
Sub base
Guide bush Ø30mm
Storage
• After use store jig in its packaging or it can be hung
on a wall hook. An accessory case is available, Ref.
Template
CASE/900A.
8.5mm
PF
Worktop
P Location pin
EN - KWJ900P
35mm
KWJ/OSD Out Of
Square Device
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing as waste.
Packaging should be sorted for environmental-friendly
recycling.
The product and its accessories at the end of their life
should be sorted for environmental friendly recycling.
GUARANTEE
The jig carries a manufacturers guarantee in accordance
with the conditions on the enclosed guarantee card.
KWJ900P - SPARE PARTS LIST v1.0 08/20
No.
1
2
Cut with
laminate up
3
4
5
6
7
α
Setup for routing along cut face
8
Cutter
Guide bush Ø30mm
Sub base
Template
8.5mm
P Location pin
Worktop
-13-
Joint (3mm-35mm Inset)
LH
90
o
1
3mm
2
Male
Joint (3mm-35mm Inset)
90
RH
o
3
35mm
3mm
4
Male
Qty.
Desc.
Ref.
2
2
4
4
Male
Male
Female
Female
Male
Male
1
KWJ700
KWJ900P
1
1
3
3
1
Pin 10mm plastic
KWJ/PIN/4
Cut with
(pack of 4)
laminate down
1
Replacement set
KWJ/CAM
of inset cams
1
Replacement
KWJ/CAM3
set of 3mm inset
cams
1
Replacement
KWJ/CAM5
set of 5mm inset
cams
1
Replacement set
KWJ/CAM10
of 10mm inset
cams
1
Replacement set
KWJ/CAM24
of 24mm inset
cams
ß
1
Manual
MANU/KWJ900A
Cutter
Sub base
Template
Template
8.5mm
PF
Worktop
12,7mm