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g.inside
35 24
10 5
3
90
LH
o
Female
Male
Female
Male
WARNINGS
top
Male
Whenever clamps are used, ensure they do
not foul the router path and that they are securely
tightened.
Peninsular
In order to prevent breakout of the laminate,
cut
CL
rotation of the cutter and feed direction of the
router must always be into the postform edge of
worktop.
Ensure worktop is held securely to trestles.
Ensure jig is clamped securely to worktop and
placed at a comfortable height.
Release plunge on router at end of each cut.
10mm
40mm
28mm
CL
Worktop
Ensure working position is comfortable. Keep
8.5mm
proper footing at all times.
5.5mm
Please check hole size is suitable for mixer
tap.
CL
The radius size engraved into jigs is the
PF
resulting radius using a cutter and guide bush.
Swivel inset cams out of the way from the
cutter path before beginning cut
Support waste piece to avoid injury or
damage to equipment.
8.5mm
ITEMS ENCLOSED - (Fig. 1)
Cut with laminate down
1 x Worktop Jig
6 x Work top jig pins
1 x Manual
Cut with laminate up
1 x Guarantee Card
2 x 3mm inset cam
2 x 5mm inset cam
2 x 10mm inset cam
2 x 24mm inset cam
1 x line up block
1 x hex key
6 x Pan head bolts
Worktop
30mm
20mm
ktop
PF
40mm
28mm
PF
g.2 inside
CL
PF
RH
Male
CL
Start
Tape
Measure
Here
EN - KWJ900P
8.5mm
90
RH
o
8.5mm
Female
Female
35 24
DESCRIPTION OF PARTS - (Fig. 1)
Male
Cut with laminate down
A. Jig body
A1 Jig Body Section 1
A2 Jig Body Section 2
Cut with laminate up
A3 Jig Body Section 3
A4 Jig Body Section 4
A5 Jig Body Section 5
A6 Jig Body Section 6
B. Postform joint slot
C. Female 90 joint pin location hole 35mm
D. Male 90 joint pin location 35mm
E. Bolt recess pin location hole
CL
F. 150mm connecting bolt open end recess slot
CL
PF
G. 35mm circular hinge recess & ¾ BSP hole
30mm
20mm
CL
H. Location hole code
I. Radius corner R100
Start
J. Radius corner R40
Here
K. Inset setting window
Ø6mm
30mm
PF
L Flush clamp grooves
8.5mm
M. Curved peninsular R400
8.5mm
N. 45 angle end cut
O. 65mm connection bolt sight line
Ø6mm
30mm
P. Pin
CL
PF
Q. 3mm inset cam
CL
R. 5mm inset cam
S. 10mm inset cam
Start
T. 24mm inset cam
Here
U. Line up block
V. Hex Key
8.5mm
W. Pan head bolt
8.5mm
ITEMS REQUIRED
P
Cut with laminate down
A. 1/2" plunge router
B. 30mm guide bush
C. Flush clamps x2
Cut with laminate up
D. Hand tools
E. 12.7mm diameter x 50m depth router cutter with ½"
shank
F. Trestles x2
G. Sealant
H. Panel connector bolts
I. Wooden biscuits size No 20
PF
Worktop
30mm
20mm
PF
-6-
g. inside
Ø6mm
30mm
LH
Male
Male
Tape
PF
Measure
EN
Ø6mm
30mm
RH
Male
Female
ASSEMBLY & ADJUSTMENT
10 5
3
Tape
Measure
Recommended Cut Depths and Clearance
PF
PF
Ensure router cutter tip clears underside by 3mm.
Ensure router bit tip clears
Female
40mm
40mm
Worktop
PF
Correct Bolt Recess Depths
CL
40mm
Ø6mm
Ø6mm
Cutter
30mm
Guide bush Ø30mm
Definition of Surfaces on A Worktop
W
Worktop
PF
P Location pin
CL
g.inside
Engraved lines
EN - KWJ900P
35 24
10
3
5
LH
Male
Male
Margin Distance
Allow 8.5mm when cutting joints. Measure or use a
window diagram
batten of this thickness to aid setting out.
Cut 1
Female
underside by 3mm
8mm
P
Cut 1
Cut 2
35 24
10
3
8mm
Worktop
Guide bush Ø30mm
5
PF
PF
Cut 3
Cut 2
Worktop
40mm
Cut 4
Cut 3
Final cut
Cut 4
Final cut
W
CL
P Location pin
28mm
Worktop
Types of Cuts
30mm
Roughing Cuts
30mm
Worktop
20mm
Sub base
Guide bush Ø30mm
Template
P
8.5mm
Worktop
P Location pin
W
PF
CL
-7-
Ø6mm
30mm
Start
Here
8.5mm
Tape
Measure
35 24
Cutter
Sub base
W
window diagram
PF
28mm
Worktop
Template
35 24
Cutter
PF
Guide bush Ø30mm
Sub base
8.5mm
PF
Worktop
α
Setup for routing along cut face
8.5mm
PF
Cutter
P Location pin
Sub base
Cutter
Cutter
Template
Guide bush Ø30mm
Sub base
Guide bush Ø30mm
Sub base
Template
8.5mm
PF
Worktop
8.5mm
PF
8.5mm
PF
P Location pin
P Location pin
Worktop
8.5m
C
C
10
3
5
10
3
5
Templa
Templa
Worktop
Templa
Worktop
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