General Instructions; Installation Instructions - Pentair Raychem FROSTEX 9800 Directives D'installation Et Guide D'utilisation

SAFETY WARNINGS:
Follow all five of these instructions to
prevent fire or shock:
1. Use the correct heating cable.
• Use only braided versions of Frostex heating cable.
• Earlier versions of Frostex heating cable with no
braid are not compatible.
2. Use the right end seal and plug.
• Seal the heating cable only with the end seal pro-
vided; do not use electrical tape.
• Use the 9800 FlexFit plug contained in this kit. It has
special safety features.
• Use the 9800 FlexFit Plug Kit only with Frostex
heating cable.
3. Do not twist wires together or allow
them to touch each other.
• Do not strip the heating cable. If wires touch, the
nonreplaceable fuse will blow and the system will
not work.
4. Keep the entire Frostex system dry.
This includes the insulation.
If the system gets wet, pipes may
freeze.
• Use the system only on insulated residential pipes
carrying water.
• Do not use the system on buried pipes.
• Do not use the system to de-ice roofs or gutters.
• Do not install any part of the heating system where
it would be under water.
• Do not use where water is likely to enter the plug.
5. The blue plastic heating cable and the
metal braid must not be cut or damaged.
• Before you begin, inspect the pipe. File and remove
any sharp edges. Make sure the heating cable
crosses only smooth, nonabrasive surfaces.
• Where the system might be damaged by animals
or objects, protect the complete system with a
solid cover, such as sheet metal or additional pipe
insulation.
• Do not use any wire or clamps to attach the heat-
ing cable to the pipe. Instead, use the Frostex
9610 application tape, or equivalent 1/2 in–1 in (13
mm–25 mm) tape, or plastic cable ties.
• Inspect the heating cable periodically for damage.
If you discover broken braid or other damage,
immediately disconnect the system and replace
the heating cable. Do not splice or repair a dam-
aged heating cable. You must replace any dam-
aged insulation or waterproof covering.
6. Do not install Frostex heating cable
close to flammable materials, liquids,
or fumes.
• Use only 1/2 in (13 mm) or thicker fire-retardant
and waterproof pipe insulation, in accordance with
Table 1 or 2.
THERMAL buiLding SOLuTiOnS

GENErAl INsTrUCTIoNs

• Observe the safety warnings on page 1. Follow the
installation steps (pages 2–7) in the exact order given.
• To ensure the plug is properly connected, do not assem-
ble at temperatures below 0°F (–18°C).
• The Frostex system can be left plugged in all year,
however you will save energy by unplugging the system
when there is no risk of freezing.
• Use a properly grounded, 3-prong, 120-V outlet. If you
are not sure if your outlet is properly grounded, call a
professional service person.
• In manufactured housing installations, use the electri-
cal receptacle on the underside of the home. Do not
use an extension cord or there may be danger of fire or
shock. Using an extension cord is not in compliance with
national electrical codes.
• Frostex heating cable may be used on metal or plastic
pipes and tubing. Do not install on garden hoses or in
applications with tubing that is flexed frequently.
• Exposure to temperatures above 150°F (65°C) will short-
en the life of your Frostex heating cable. Before install-
ing the heating cable on hot water pipes, set the water
heater thermostat below 150°F (65°C), low to medium
on most thermostats.
• Remove any old heating tapes and insulation before you
install the Frostex heating cable.
• Do not use more than 50 feet (15 meters) of Frostex
heating cable with each 9800 FlexFit plug. Longer
lengths will blow the nonreplaceable fuse in the plug.
• The homeowner will need to keep these instructions for
future reference. It contains important safety warnings
and maintenance information.
• If you have any difficulty installing the system, please con-
tact Pentair Thermal Management for information at (800)
545-6258, or call a professional service person for help.
• Remove the clear label that covers the test and reset
buttons after installation.

INsTAllATIoN INsTrUCTIoNs

1A. Collect the necessary information
You will need to know the following:
• Type of pipe (plastic or metal).
• Length and diameter of pipe.
• Lowest expected air temperature (disregard wind-
• Number of valves and spigots (requires additional
• If there is a crock (typically used for manufactured
1B. Determine the amount of Frostex heat-
ing cable you will need
How to use the tables:
• Decide on the lowest temperature you can expect
• Measure the diameter of your pipe in inches.
• Using Table 1 or 2 depending on pipe material,
• To minimize the amount of heating cable required,
EN-FrostexFreezeProtection-IM-H56581 12/14
step 1.
Determine the length of heat-
ing cable you need
chill).
heating cable).
housing applications).
in your area, down to –40°F (–40°C).
determine how many straight runs of Frostex heat-
ing cable required to protect the pipe. One run is
equal to the length of the pipe.
select the optimal insulation thickness from Table
1 or Table 2.
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