Honeywell MILLER Soll Vi-Go Mode D'emploi page 15

Installation
Align the intermediate bracket such that the cable guide is parallel to the cable and the arrow as shown in Figure 5.
Place the bracket (1) onto a rung with and insert a properly tensioned cable into a bracket slot. Adjust the position of the bracket so the ca-
ble is kept straight. Guide the M10 (3/8''-16 x 1-1/2'' x 2-1/2'') U bolt (2) through the provided holes, insert the washers (4) and tighten the
M10 (3/8"-16) nuts (3).
2. 4. 3 INSTALLING THE CABLE TENSIONER
Assembly (Fig.6)
Installation
Install the mounting plate (1) (Figure 6) using the U-bolts (2), and washer (3) and nut (4). Turn with the nut (11) and nut (12) to place them on
the bottom end of the threaded rod (5) (The parts (8), (9), (10), (11) and (12) are already mounted on the threaded rod (5)). Unbolt the nuts (7)
from u-bolts (8) and secure them. Lift the threaded rod to the upmost position. Tighten the rope (13) by hand and secure it to the threaded rod
(5) by nuts (7) and u-bolts (8). Tighten the nuts (7).
Note:
Before making a cable end (using a cable end part for crimping or screwing or using clamps) and hanging it in the lower fastening point, ensure
that it is pushed through the cable guides of all the intermediate brackets that are provided.
Tighten the long nut (11) until the large washer (9) is aligned with a recess in the Mounting plate (1) as (Fig 7). Tighten the counter nut (12)
against the long nut (11). The cable will then be adequately pre-tensioned with 1500 N (337 lbf).
Note:
The rope of a vertical cable system must be installed with a specific cable pre- tension to ensure that the shuttle functions. For the Söll Vi-Go
vertical arrest system, the prescribed pre-tension is 1500 N (+/- 100 N) (337 lbf +/-22lbf).
2. 4. 4 INSTALLING THE CABLE FACTORY-FITTED (Fig. 8)
CABLE CRIMPING
The cable end is crimped in the factory. The cable crimping is normally used only as the upper cable end.
CABLE END PART FOR CRIMPING
Assembly (Fig.9)
Installation (Fig.10)
Crimping the end piece on the cable is a critical process when installing the fall protection system. The strength of the fall protection system
largely depends on the quality of crimping. We therefore recommend adhering to the following suggestions:
Crimping should preferably be done on the ground and, if possible, before transporting the cable to the installation site.
A hexagon head crimping tool is used for crimping. Distances between the crimpings must be maintained (see figure 15).
Insert the cable end in the cable end part to be crimped and mark the cable at the beginning of the cable end part using an adhesive tape.
Then check the length of the cable to be crimped. It must be a minimum of 75 mm (2.9"). Then reinsert the cable into the cable end piece to be
crimped up to the marking (adhesive tape).
Hold the cable end part in the press and actuate the press. Repeat this process two more times and ensure that the required distance of 10 mm
(3/8") between the crimpings is maintained.
Important:
After every crimping, slip indicator ring on the cable so that the loads can be checked later. Slide the ring on the cable before crimping.
If there is any doubt regarding the crimping quality, repeat the process using a new cable and a new part to be crimped.
Note: Never use an already crimped part again.
SWAGELESS CABLE END
Assembly (Fig. 11)
Installation
First slide the jaw housing (5) over the steel cable (6). Then slide the jaws (4) over the cable at regular intervals and place the pressure ring (3)
on the cable. Ensure that the distance between the pressure ring (3) and the end of the cable is 5 mm (1/4").
Slide the jaw housing (5) over the jaws (4), and screw the eye bolt (1) and the locknut (2) into the jaw housing (5). Now unscrew the locknut and
check the cable position. Add silicon if waterproof attribute is required. If the cable is in incorrect position, repeat whole process.
At the end tighten the locknut (2) using a key to 58Nm (42.775 lbf*ft).
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