Miller S-22P12 Ultra-Lite Mode D'emploi
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Miller S-22P12 Ultra-Lite Mode D'emploi

Miller S-22P12 Ultra-Lite Mode D'emploi

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S-22P12 Ultra-Lite
OM-181 931B
February 1999
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder

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  • Page 1 OM-181 931B February 1999 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder S-22P12 Ultra-Lite Visit our website at www.MillerWelds.com...
  • Page 2 They had to be the best you could buy. Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

  • Page 3: Table Des Matières

    TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING ......1-1.
  • Page 4 Declaration of Conformity for European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). Miller Electric Mfg. Co. Manufacturer’s Name: 1635 W. Spencer Street Manufacturer’s Address: Appleton, WI 54914 USA S-22P12 Ultra-Lite...

  • Page 5: Section 1 - Safety Precautions - Read Before Using

    SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
  • Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 8: Emf Information

    1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields.

  • Page 9: Section 1 - Consignes De Securite - Lire Avant Utilisation

    SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 5/97 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Y Identifie un message de sécurité...
  • Page 10 LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage D Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou à proxi- D Rester à l’écart des organes mobiles comme le mité...

  • Page 12: Principales Normes De Sécurité

    1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.

  • Page 13: Section 2 - Definitions

    SECTION 2 – DEFINITIONS 2-1. Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Drive rolls can injure fingers Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear.

  • Page 14: Manufacturer's Rating Label For Ce Products

    2-2. Manufacturer’s Rating Label For CE Products For label location see Section 3-7. S/N: 50/60 IP 23 X 100 % MILLER ELECTRIC MFG. CO., APPLETON, WI USA ST-178 794-A 2-3. Symbols And Definitions NOTE Some symbols are found only on CE products. Output Alternating Current...

  • Page 15: Equipment Connection Diagram

    3-2. Equipment Connection Diagram Constant Voltage (CV) Welding Power Source Supplying 24 VAC To Feeder Use optional PSA-2 adapter for power sources having only 115 VAC supply. Negative (–) Weld Cable Positive (+) Weld Cable Workpiece Interconnecting Cord (Customer Supplied) 14-Pin Plug And Cord Wire Feeder Gun Trigger Receptacle...

  • Page 16: Connecting Shielding Gas And 14-Pin Plug

    3-4. Connecting Shielding Gas And 14-Pin Plug Gas Hose With 5/8-18 Right-hand Thread Fittings (Customer Supplied) Shielding Gas Cylinder Valve Flowmeter Close valve on cylinder when fin- ished welding. 14-Pin Plug Tools Needed: 5/8 in Ref. ST-801 155-A / Ref. ST-801 131 3-5.

  • Page 17: Connecting Weld Cable And Installing Drive Rolls

    3-7. Connecting Weld Cable And Installing Drive Rolls Weld Cable From Welding Power Source Route weld cable from power source through rear panel and con- nect to terminal on drive assembly. Install and secure wire guide. Install drive rolls and turn drive roll nut one click.

  • Page 18: Installing And Threading Welding Wire

    3-8. Installing And Threading Welding Wire Install wire spool. Adjust tension screw so wire is taut when wire feed stops. Lay gun cable out straight. Open pressure assembly, hold wire tightly, and cut off end. Push wire through guides into gun. Close and tighten pressure assem- bly.

  • Page 19: Section 4 - Operation

    SECTION 4 – OPERATION 4-1. Controls Wire Speed Meter (Optional) Voltage Meter (Optional) Power Control Switch Jog/Purge Switch Push up to momentarily feed welding wire at speed set on Wire Speed control without energizing welding circuit or shielding gas valve. Push down to momentarily ener- gize gas valve to purge air from gun or adjust gas regulator.

  • Page 20: Overload Protection

    5-2. Overload Protection Y Turn Off wire feeder and welding power source. Stop engine welding generator. Circuit Breaker CB1 Fuse F1 CB1 and F1 protect wire feeder from overload. Correct problem and reset CB1 or replace F1. Close and latch door. Ref.

  • Page 21: Section 6 - Electrical Diagram

    SECTION 6 – ELECTRICAL DIAGRAM SC-176 474 Figure 6-1. Circuit Diagram For Wire Feeder With Options OM-181 931 Page 17...

  • Page 22: Section 7 - Parts List

    SECTION 7 – PARTS LIST Hardware is common and not available unless listed. ST-130 431-G Figure 7-1. Main Assembly OM-181 931 Page 18...
  • Page 23 Item Dia. Part Mkgs. Description Quantity Figure 7-1. Main Assembly ....058 427 RING, retaining spool ..........
  • Page 24 Item Dia. Part Mkgs. Description Quantity Figure 7-1. Main Assembly (Continued) ....151 828 PIN, cotter hair .054 x .750 ......... .
  • Page 25 Table 7-1. Drive Roll And Wire Guide Kits NOTE Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.

  • Page 26: Options And Accessories

    (#121 569) Field only Required when using the (#121 563) Field only Installs in front panel of feeder to S-22P12 Ultra-Lite with power allow remote voltage control of Installed inside feeder. A 0.25 to sources having only 115 VAC 5 second adjustable timer to most Miller electronically available.
  • Page 27 Effective January 1, 2000 (Equipment with a serial number preface of “LA” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT &...

  • Page 28: For Service

    Distributor Address City State For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...

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