INTRODUCTION ................................................................................................................................................3
IMPORTANT SAFETY WARNINGS ................................................................................................................4-9
RISK OF EXPLOSION OR FIRE .....................................................................................................4
RISK OF ASPHYXIATION ...............................................................................................................5
RISK OF BURNS .............................................................................................................................8
RISK OF BURSTING .......................................................................................................................8
RISK FROM MOVING PARTS ........................................................................................................8
RISK OF BODILY INJURY ..............................................................................................................9
FEATURES ..................................................................................................................................................10-11
INSTALLATION ...........................................................................................................................................12-17
LOCATION AND PLACEMENT .....................................................................................................12
ELECTRICAL .................................................................................................................................12
GAS PIPING ..................................................................................................................................13
VENTILATION ...............................................................................................................................14
WATER SUPPLY ...........................................................................................................................15
HIGH PRESSURE CONNECTION ................................................................................................15
PRE-OPERATION CHECKLIST ....................................................................................................17
PREPARATION ...........................................................................................................................................18-20
ATTIRE ..........................................................................................................................................18
PRE-START ...................................................................................................................................18
UNLOADER ...................................................................................................................................18
QUICK-CONNECT NOZZLES .......................................................................................................19
NOZZLE CONNECTION ...............................................................................................................19
PRE-START SAFETY INSPECTION .............................................................................................20
OPERATING INSTRUCTIONS .......................................................................................................................................22-24
FLUSHING THE SYSTEM ............................................................................................................22
COLD WATER OPERATION .........................................................................................................22
HOT WATER OPERATION ............................................................................................................23
CLEANING WITH DETERGENTS ................................................................................................23
SHUTDOWN .................................................................................................................................24
OPTIONS ......................................................................................................................................24
MAINTENANCE ..........................................................................................................................................25-27
PREVENTIVE MAINTENANCE ....................................................................................................25
DELIME COIL ................................................................................................................................26
WINTERIZING ...............................................................................................................................27
MAINTENANCE CHARTS ...............................................................................................................................28
TROUBLESHOOTING ................................................................................................................................29-30
STATEMENT OF WARRANTY .........................................................................................................................31
NOTES .........................................................................................................................................................32-33
NATIONAL CODES:
ANSI Z223.1 (NFPA NO. 54) NATIONAL FUEL GAS CODE.
NFPA NO. 70 (NEC) NATIONAL ELECTRICAL CODE.
CSA B149.1 GAS INSTALLATION CODE.
CSA C22.1 CANADIAN ELECTRICAL CODE PART 1.
2
TABLE OF CONTENTS
Warning: This product contains lead, a
chemical known to the State of California
to cause birth defects or other reproductive
harm.
Wash your hands after handling this product.
Operator's Manual