salmson MULTI-VE 2G Instructions De Montage Et De Mise En Service page 28

ENGLISH
7. MAINTENANCE
CAUTION !
Before any operation, switch off the pump(s).
No special maintenance in operation.
Keep the pump and the motor-variator perfectly clean.
In case of prolonged stopping, if there is no risk of frost, it is best not to
drain the pump.
The bearing holding the coupling and the motor bearings are lubri-
cated for their total lifetime and do not require any lubrication.
The mechanical seal does not require any maintenance in opera-
tion. It must never operate dry.
8 . DEFECTS–CAUSES-REMEDIES
Before any operation, SWITCH OFF the
CAUTION !
pump(s).
SIGNALLING BEHAVIOUR OF THE VARIATOR
reaction waiting
CODE time before
DEFECT variator before
stop restart
E00 1mn
E01 1mn
≤5s
E04
≤5s
E05
≤5s
E06
E10 3s
restart
E20 3s
E23 immediate
E26 immediate
E30 E31 3s
E36 1,5s
restart
E42 5s
restart
State of the relay if the number of failure > than the allowed number of failure.
1 1
Restart of the pump after a detection of defects.
• 1st case - The pump has reached the maxi quantity of defects :
(from 1 to 6, according to the significance) of the same defect type
over a 24 sliding hours period. In this case, the SSM relay is activated
and the SBM relay is at rest.
The pump can be restarted by pressing on the encoder or by swit-
ching off the supply and by restoring it.
STATE OF THE RELAYS
max qty
time of defects
SBM
over
24 hours
rest
1mn
6
rest
1mn
6
rest
5s
2 2
6
rest
5s
2 2
6
rest
5s
2 2
6
rest
no
1
rest
5mn
6
2 2
rest
5mn
2 2
6
rest
5mn
6
2 2
rest
5mn
2 2 6
rest
no
1
rest
no
1
Replacement frequencies
Remark : these are only recommendations, the replacement fre-
quency depends on the operating conditions of the unit , i.e. :
- Temperature, pressure and type of the conveyed fluid for the
mechanical seal.
- Load and ambient temperature for the motor and the other com-
ponents.
- Starting frequency : continuous or intermittent running.
Parts or components
subject to wear
Indicative operating
lifetime
Replacement continuous
Fréquency 15h/day
9 months/year
All incidents hereafter mentioned give rise to:
- the resting of the SBM relay (unavailable transfer)
- the activation of the SSM relay (failure transfer) when the maximum
quantity of one type of defect is reached over a 24 hours range.
- ligthening of a red LED and the defect code display.
INCIDENTS
SSM
active Pump is no more primed or runs
1 1 dry.
active Load of the pump is excessive,
1 1
pump is defective, or the pump
is obstructed by particles.
active The variator supply is
1 1
in under-voltage
active
The variator supply is
1 1
in over-voltage.
active A supply phase is missing.
1 1
active The pump is locked.
1 1
active The motor heats.
1 1
Ambient temperature higher than
+50°C.
active The variator or the motor is
1 1
in short-circuit.
active
The thermal sensor of the motor is
1 1
defective or has a wrong connec-
tion.
active The variator heats.
1 1
Ambient temperature higher than
+50°C.
active Internal problem of converter.
1 1
active The cable of the sensor
1 1
(4-20mA) is cut.
• 2nd case - The pump hasn't reached the maxi quantity of defects.
In this case, the SSM and SBM relays are at rest. Only a switch off
and a restoration of the supply allows the restart.
- For both cases, it is necessary to proceed at first to the deletion of
the defect. In case of intervention on the pump, swith off the supply
beforehand.
If the defect is major, the action of an after-sales technician is required.
28
Seal Pump and Variator
mechanical motor
bearings
≥15 000 h
10 000 to 12 000
20 000 h to 50 000 h
amb. max.+ 40°C amb. max.+ 40°C
1 to 2 years 1,5 to 5 years 1 to 3 years
2 to 4 years
3 to 10 years
REPAIRING
Prime the pump once again by filling it (see
chapter 6-3).
Check the tightness of the foot valve
Density and/or viscosity of the conveyed fluid
are too big.
Dismantle the pump and replace the defecti-
ve components or clean them.
Check voltage at the variator terminals.
Mini 380V -6%
Check voltage at the variator terminals.
Maxi 440V +6%
Check the supply.
Dismantle the pump, clean it and replace the
defective parts. It may be a mechanical failure
of the motor (bearings).
Clean the cooling ribs of the motor.
The motor is foreseen to run at an ambient
temperature of +50°C.
Dismantle the motor-variator of the pump,
check it or replace it.
Dismantle the motor-variator of the pump,
check it or replace it.
Clean the cooling ribs rearside and under the
variator as well as the fan cover.
The variator is foreseen to run at a maximum
ambient temperature of +50°C.
Call on after-sales technician.
Check the correct supply and the cable
connection of the sensor.
If the failure is suppressed.
2 2
Motor
winding
25 000 h
3 years
6 years