Insufficient air pressure
Pump priming
Self-diagnostic
Line
Comment
no.
1
Name of the product
2
Product serial number
3
Secondary soft version
4
Hard primary version
5
Primary soft version
6
Keyboard test
7
Communication test µ
8
SD card
9
Voltage phase 1
10
Voltage phase 2
11
Voltage phase 3
12
CAPA voltage
13
Voltage PM IGBT 1 and 2
14
Voltage PM IGBT 3 and 4
15
IGBT test result 1
16
IGBT test result 2
17
IGBT test result 3
18
IGBT test result 4
1
Name of the product
Test result primary detec-
2
tion transfo
3
Date and time
4
SHOW-ROOM mode
Welding trigger, gun
5
trigger and gun tempera-
ture test
50
BMW C7502655 - GYSPOT PTI GENIUS
The «Pump priming fault» message appears when the cooling system pump is defused. Check the
coolant level in the tank.
Display right
Display left column
column
PTI-400
PASS
SN xx.xx.xxxxxx.xxxxxx
PASS or FAIL
CONTROL SOFT Vxx.
PASS
xx.xx
ALIM HARD 400V
PASS or FAIL
ALIM SOFT Vx.xx
PASS, FAIL
KEYBOARD
PASS or FAIL
COMMUNICATION
PASS or FAIL
SD xx.xx.xx.xx.xxxx
PASS or FAIL
U12 = xxx V
PASS or FAIL
U23 = xxx V
PASS or FAIL
U31 = xxx V
PASS or FAIL
UPMCAPA = 0 V
PASS
UPMIGBT12 = xxx V
PASS or FAIL
UPMIGBT34 = xxx V
PASS or FAIL
IGBT1 = xxx V
PASS or FAIL
IGBT2 = xxx V
PASS or FAIL
IGBT3 = xxx V
PASS or FAIL
IGBT4 = xxx V
PASS or FAIL
CONNEXION TRANSFO
PASS or FAIL
DATE/TIME
PASS or FAIL
SHOW-ROOM
ON or OFF
GGUN WELD SW =
PASS
x.xx V
GGUN OPEN SW = x.xx V
PASS or FAIL
If the input pressure is insufficient to deliver the tightening requested,
the machine beeps and displays, before the weld, the error message
«Insufficient air pressure».
Pressing the trigger a second time is used to «force» the spot weld
using the available pressure. If the tightening recorded is insufficient,
the machine displays «Low pressure».
«p low» is also recorded in the active report.
When the power is turned on, the machine performs self-diagnostics
and displays the results on the screen.
If no blocking error is present, this page is displayed for 3s and then
disappears. During this period, a short press of the MODE buttons, ▲
or ▼, leaves the CHECK pages displayed (results summarized on two
pages). A long press on MODE will exit the CHECK mode.
It is not possible to exit the CHECK pages if a blocking fault is detected,
except for a phase failure (see list below).
Type of defect
Page CHECK n°1
No blocking
No blocking
No blocking
Blocking
Blocking
Make sure that no key on the keypad or trigger is pressed, if
No blocking
Communication problem between the cards, contact your
Blocking
No blocking
Blocking
If there is no phase, pressing MODE for 5s accesses the Setup
Blocking
menu and allows the machine to operate in Showroom mode.
Blocking
No blocking
Blocking
Blocking
Blocking
Problem controlling the power electronics, contact your
Blocking
Blocking
Blocking
Page CHECK n°2
Check the connection of the power cable from the gripper to
Blocking
No blocking
No blocking
No blocking
Blocking
Check the connection of the power diode temperature sensor.
In the event of a blocking fault
Wrong power supply card, contact your dealer.
Wrong software version, contact your reseller.
the fault persists contact your dealer.
retailer.
SD card not present.
dealer.
the generator.
EN