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FITTING INSTRUCTIONS FOR CP0256BL CRASH PROTECTORS
KTM RC8R 2008
-
TOWARDS REAR
TOWARDS FRONT
OF BIKE
OF BIKE
Please note that the way the kit is packed does not necessarily represent the way of mounting to the bike
Please note that in cases where kits are packed with rubber washers holding the components onto the bolt – the rubber
washers should be thrown away!
You will need the following tools to complete this job.
Tool kit from bike for fairing screws and (torx type socket).
Set off metric allen keys.
Socket set to include 17mm A/F socket/wrench and allen/torx sockets.
Torque wrench to be used at 40NM.
28mm hole-saw with pilot drill.
Drill.
Sharp knife or deburring tool.
R&G Racing
Unit 5K, Blacknest Industrial Park, Blacknest Road, Alton, Hampshire, GU34 4PX
Tel: +44 (0)870 220 6380 Fax: +44 (0)1420 521101
www.rg-racing.com
Email:
info@rg-racing.com
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Manuels Connexes pour R&G CP0256BL
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- Page 1 FITTING INSTRUCTIONS FOR CP0256BL CRASH PROTECTORS KTM RC8R 2008 TOWARDS REAR TOWARDS FRONT OF BIKE OF BIKE Please note that the way the kit is packed does not necessarily represent the way of mounting to the bike Please note that in cases where kits are packed with rubber washers holding the components onto the bolt – the rubber washers should be thrown away! You will need the following tools to complete this job.
- Page 2 Left-hand side (as you sit on bike) Remove left-hand side fairing. Remove the engine bolt arrowed below. DO NOT REMOVE THE SPACER. Offer up the metal block with L-H engraved on the flat (top) surface into position shown above left, the spigot will sit in the recess where the OEM bolt used to be and the semi-circular cut-out will fit over the frame.
- Page 3 Place black spacer over exposed end of bolt and offer the whole bobbin assembly through hole in fairing and locate bolt in threaded hole in metal block. Tighten the bolt until you feel some compression from inside the protector. PLEASE NOTE BOBBIN MUST BE POSITIONED AS PICTURED ON FIRST PAGE WITH BIGGER END TOWARD FRONT OF BIKE.
- Page 4 the marking tool should now be unscrewed by approximately another 10mm so it just contacts the inner face of fairing when all fairing screws are tight. Gently push on fairing directly over marking tool until the inner face of fairing is marked enough to allow drilling of a pilot hole.
- Page 5 FRANCE INSTRUCTIONS DE MONTAGE DE LA PROTECTION CP0256BL KTM RC8R 2008 ’ ’ R&G A PRESENTATION DES PIECES DANS L EMBALLAGE N EST PAS TOUJOURS IDENTIQUE AU SENS DE MONTAGE Merci de noter que dans le cas où les protections sont assemblées avec une bague en caoutchouc, merci de bien vouloir le retirer lors du montage des pièces sur la moto.
- Page 6 Enlever l’outil pointu. Remonter et serrer le carénage comme à l’origine. Prendre la vis hexagonale et glisser une rondelle lisse puis une rondelle crantée contre la tête de vis. Placer le tout à travers un tampon R&G. (assurez vous que la rondelle crantée soit en contact direct avec le tampon) ...
- Page 7 Remonter et serrer le carénage comme à l’origine. Prendre la vis hexagonale et glisser une rondelle lisse puis une rondelle crantée contre la tête de vis. Placer le tout à travers un tampon R&G. (assurez vous que la rondelle crantée soit en contact direct avec le tampon) ...