Witter G116U Instructions De Montage

Fitting
Instructions
MATERIALS
A 1 Main crossbar.
B 2 M12 x 35 x 1.75 Bolts, and Serrated Flange Nuts
B1 2 M12 x 35 x 1.75 Bolts, and Serrated Flange Nuts
C 1 L/H Sidearm.
D 1 R/H Sidearm.
E 4 M12 x 35 x 1.75 Bolts, Flat Washers, Lock Washers, Witter Cage Nuts and Retainers
F 4 Existing M10 Crash Beam Nuts
ZE 1 Flip-Up Electrical Plate Kit
ZN 1 Series Neck Kit
For use with either
Note: This tow bar must be used with either a Witter Tow ball (part number starting ZQ, ZQF or ZS) or Class A50-1 or A50-X tow
ball, which dimensionally conforms to A50-1 with a 'D' and 'S' value greater than or equal to that of the tow bar.
FITTING
Remove the screws within the wheel arches 4 off each side undo the 2 central plastic clips.
1.
2. Remove both light clusters by lifting the hinged plastic flaps and removing screw fasteners 2 each side.
Remove the 2 tongue shaped plastic covers 1 off on the bottom of each side of the rear hatch and remove the
3.
fasteners.
Gently prise the bumper off and disconnect the reversing sensors (if fitted) Remove the bumper beam and retain it to
4.
hand to the customer.
Assemble the sidearm's (C) and (D) complete with Cage nuts and retainers to the main crossbar using fasteners (B)
5.
and (B1) Note : At this point fully torque only the two most forward fasteners of (B1) before inserting the whole
assembly into the chassis openings.
Secure each Side Arm (C & D) to the vehicle using fasteners (E) through the chassis and re-using existing bumper
6.
beam nuts at the rearmost points (F).
Fully Tighten all fasteners including the two rearmost bolts (B) to the correct torques.
7.
8. Fit chosen Neck option.
Recommended torque settings:
Grade 8.8: M8 - 24Nm, M10 - 52 Nm, M12 - 80 Nm, M14 - 130 Nm, M16 - 200 Nm
Grade 10.9: M12 – 120Nm, M10 – 70Nm M8- 35Nm
W0001G116U-FIT$011204300000OÄ
W0001G116U-FIT$011204300000
TOWBAR
For Vauxhall Zafira Tourer 2012-
G116U