Contents
Cont e n t s
1
Notes on the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2
Lia bility and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1
Explanation of symbols................................................................. 23
3.2
Personnel requirements ............................................................... 23
3.3
Personal protective equipment.................................................. 23
3.4
Intended use .................................................................................... 23
3.5
Inadmissible operating conditions ............................................ 23
3.6
Residual risks.................................................................................... 24
4
Description of the de vice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1
Overview ........................................................................................... 24
4.2
Identification.................................................................................... 25
4.3
Function............................................................................................. 25
4.4
Scope of delivery............................................................................. 25
4.5
Optional equipment and accessories ....................................... 26
5
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1
Electrical system.............................................................................. 26
5.2
Dimensions and connections...................................................... 26
5.3
Operation .......................................................................................... 26
6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1
Incoming inspection ...................................................................... 27
6.2
Preparatory work ............................................................................ 27
6.3
Execution........................................................................................... 27
6.3.1 Fitting the add-on components....................................... 27
6.3.2 Installation location............................................................. 27
6.3.3 Hydraulic connection .......................................................... 28
6.4
Switching and make-up variants ............................................... 29
6.4.1 Pressure-dependent "Magcontrol" make-up mode .. 29
6.4.2 Level dependent "Levelcontrol" make-up mode ....... 29
6.5
Electrical connection...................................................................... 29
6.5.1 Terminal diagram................................................................. 30
6.5.2 RS-485 interface ................................................................... 30
6.6
Installation and commissioning certificate............................. 31
7
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1
Checking the requirements for commissioning .................... 31
7.2
Setting the minimum operating pressure for Magcontrol. 31
22 — English
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E n gl i s h
Va c u um s p r a y de g a s s i n g
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Vacuum spray degassing — 24.04.2020 - Rev. A
7.3
Controller...........................................................................................31
7.3.1 Operator panel ......................................................................31
7.4
Modifying the controller's start routine ...................................32
7.5
Filling the device with water and venting...............................32
7.6
Vacuum test ......................................................................................33
7.7
Use the device to fill the facility system with water .............33
7.8
Parametrising the controller in the Customer menu............33
7.9
Starting Automatic mode .............................................................35
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.1
Operating modes ............................................................................35
8.1.1 Automatic mode ...................................................................35
8.1.2 Manual mode.........................................................................36
8.1.3 Stop mode ..............................................................................36
8.1.4 Summer operation ...............................................................36
8.1.5 Restarting................................................................................36
8.2
Controller...........................................................................................36
8.2.1 Customer menu.....................................................................36
8.2.2 Service menu..........................................................................36
8.2.3 Default settings .....................................................................36
8.2.4 Messages.................................................................................37
Mainte nance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.1
Exterior leak test..............................................................................39
9.2
Cleaning the dirt trap.....................................................................39
9.3
Inspecting system degassing and make-up degassing .......39
9.4
Maintenance certificate.................................................................40
9.5
Inspection..........................................................................................40
9.5.1 Pressure-bearing components .........................................40
9.5.2 Inspection prior to commissioning .................................40
9.5.3 Inspection intervals..............................................................40
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11.1
Reflex Customer Service................................................................40
11.2
Guarantee..........................................................................................40
11.3
Conformity and standards............................................................40
- Re v . A