1 O.Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without
ensuring that this will not exceed the permissible voltage and current permitted for
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the equipment in use. Intrinsically safe components are the only types that can be
worked on while live in the presence of a flammable atmosphere. The test apparatus
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shall be at the correct rating. Replace components only with parts specified by the
manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere
from a leak.
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11.Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure,
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vibration, sharp edges or any other adverse environmental effects. The check shall
also take into account the effects of aging or continual vibration from sources such as
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compressors or fans.
12.Detection of flammable refrigerants
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Under no circumstances shall potential sources of ignition be used in the searching for
or detection of refrigerant leaks. A halide torch (or any other detector using a naked
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flame) shall not be used.
13.Leak detection methods
The following leak detection methods are deemed acceptable for systems containing
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flammable refrigerants.
Electronic leak detectors shall be used to detect flammable refrigerants, but the
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sensitivity may not be adequate, or may need re-calibration. (Detection equipment
shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential
source of ignition and is suitable for the refrigerant used. Leak detection equipment
shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to
the refrigerant employed and the appropriate percentage of gas (25 % maximum) is
confirmed. Leak detection fluids are suitable for use with most refrigerants but the
use of detergents containing chlorine shall be avoided as the chlorine may react with
the refrigerant and corrode the copper pipe-work. If a leak is suspected, all naked
flames shall be removed/extinguished. If a leakage of refrigerant is found which
requires brazing, all of the refrigerant shall be recovered from the system, or isolated
(by means of shut off valves) in a part of the system remote from the leak. Oxygen free
nitrogen (OFN) shall then be purged through the system both before and during the
brazing process.
14.Removal and evacuation
When breaking into the refrigerant circuit to make repairs - or for any other purpose
- conventional procedures shall be used. However, it is important that best practice
is followed since flammability is a consideration. The following procedure shall be
adhered to:
• remove refrigerant;
• purge the circuit with inert gas;
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