gdw 1513 Mode D'emploi page 5

Alfa 147
01/2005 - ....
Ref. 1513
Fitting instructions
1) Disassemble the bumper, remove the exhaust and the heat shield at the back and disassemble the spare wheel and the
inner-coating inside the vehicle.
2) Remove the bitumen coating of the base plate inside the trunk, where the mounting plates (2) come at the right and (1) at
the left. After this action, an indentation will appear on the base plate, this is the mark point. Place the mounting plates
(2) on the right and (1) on the left with points (A) on the centre points of the vehicle. Drill points (B) on the left side and
points (C) on the right side through with ø10,5mm, insert the bolts and place against the underside of the base plate the
plates (3) and nuts on without tightening.
3) Permanently remove the two inmost synthetic buffer blocs which are at the back of the bodywork. Drill now points (G)
and (F) through with ø10,5mm, by points (F) the drilling on the back of the bodywork plate must be enlarged till ø20mm
by means of a hole sow. Insert now the filling up tubes (4) in the just enlarged holes, insert the bolts and washers but do
not tighten.
4) In case the tow bar is provided with a removable system T35, first assemble the pedestal on the tow bar, in case of a
standard T43, just insert the bolts.
5) Drill points (E) on the left side and points (D) on the right side through with ø12,5mm, place now the tow bar with points
(E) and (D) on the drilled holes. Insert the bolts and screw everything firmly on (see tension).
6) Make an incision in the heat shield as on drawing enclosed, replace the heat shield and the exhaust, re-assemble the
bumper on the vehicle.
7) Assemble the ball T43 and screw firmly on (see tension).
Disassemblage of the bumper
- 4 small bolts on the entrance of the trunk
- 2x1 small screw on top of the splash-board
- 2x1 small screw at the bottom of the splash-board
- 2x2 bolts in the wheel case vertically in the bodywork
- 3 small bolts at the bottom of the bumper
Composition
Tow bar reference 1513
1 ball T43M002
6 bolts M12x40 - DIN933
2 bolts M12x40 - DIN7991
4 security washers M12 - DIN128A
6 bolts M10x35 - DIN933
8 security washers M10 - DIN128A
8 nuts M10 - DIN934
6 nuts M12 - DIN934
4 security washers M12 - DIN128A
Note
Please consult your deales or owners manual for the maximal permissable towing mass
Remove any bitumen coating on the fastening position fot the tow bar. When drilling, be carefull not to damage any brake lines, elecrical wiring or fuel lines.
(*-*') 2 bolts M10x45 - DIN931
(*'-D-E)
2 plates (3)
(*) 1 mounting plate (1)
(*-*') 1 mounting plate (2)
(B-C-G) 1 mounting plate (5)
(B-C-F-G) 1 mounting plate (6)
(B-C-F-G) 2 washers 40x35x12x4mm
(*-D-E) 2 tubes (4) ø20x4x14mm
(D-E) 2 washers 60x25x12x3mm
All bolts and nuts : quality 8.8
(F)
(B-C)
(E)
(D)
(E)
(D)
(F)
(F)
(G)