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Torch Switch
Connectors
Torch Switch
Terminals
Drive
Deck
Figure 2 - Torch Installation
Hex Nut
Ring Connector
Figure 3 - Clamp Installation
Drive Deck
Spindle
Figure 4 - Weld Wire Installation
Hanger
Torch Clamp
Knob
Torch Switch
Leads
Torch
Welding Cable
Work Clamp
Swing Arm
Tension Knob
Welding Wire
Retainer
Spring
Lock
www.campbellhausfeld.com
Models: WG3080, WG3090 and WG4130
worK Clamp installation (see Figure 3)
1. Remove one hex nut from work clamp.
2. Slide welding cable with ring connector through hole in work
clamp.
3. Attach ring connector to work clamp with hex nut removed
in step 1.
wire installation
NOTE: Before installing welding wire, be sure:
a. Diameter of welding wire matches groove in drive roller
on wire feed mechanism (See Figure 4).
b. Wire matches contact tip in end of torch (See Figure 5).
A mismatch on any item could cause the wire to slip and/or
bind.
NOTE: Always maintain control of loose end of welding wire to
prevent unspooling.
1. Verify unit is off and open door panel to expose wire feed
mechanism.
2. Remove the spool lock by pushing in and rotating 1/4 turn
counterclockwise. Then remove lock, spring and retainer.
3. Flip tensioning knob down and swing arm up on drive
mechanism. This allows initial feeding of wire into torch liner
by hand.
4. Install wire spool onto spindle so wire can come off bottom
of spool. Do not cut the wire loose yet. Install retainer,
spring and lock by pushing in and turning lock 1/4 rotation
clockwise.
5. Hold wire and cut the wire end from spool. Do not allow
wire to unravel. Be sure end of wire is straight and free of
burrs.
Driver Roller
Wire Guide
Torch Diffuser
Contact Tip
Nozzle
Figure 5 - Torch Nozzle
ContaCt tip marKings
Mark
0.6 mm
0.8 mm
0.9 mm
Wire Size
.024 in.
.030 in.
.035 in.
5
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