Mounting; Mount You Winch - Warn Industries 97004A0 Guide D'installation Et Operateur

Mount Winch:
1. Choose a mounting location that is sufficiently
strong enough to withstand the maximum
pulling capacity of your winch.
2. Install your mounting bracket per your specific
mounting kit instructions.
3. Fasten fairlead* to mounting bracket using the
hardware specified for your specific mounting
orientation. See the Mounting Orientation
section for hardware specifics.
* NOTE: Images show hawse fairlead. Roller fairlead
available with wire winch rope models.
4. Set the (4) square nuts into pockets of winch
feet.
5. Thread the hook loop end of the rope through
the opening of mounting bracket and fairlead.
6. Set winch in mount.
97004A0

MOUNTING

7. See table below to confirm required bolt length.
Plate Thickness Bolt Length
7 mm (1/4") 32 mm (1 1/4")
10 mm (3/8") 40 mm (1 5/8")
13 mm (1/2") 40 mm (1 5/8")
8. Review mounting orientation for bolt sizing.
9. Install bolts and tighten to 41 to 47 Nm (30-35
ft. lbs.).
WARNING Always con rm required bolt length to
ensure proper thread engagement.
10. Attach hook to winch rope loop.
11. Attach hook strap to hook.
12. Mounting your winch is now complete. Check
all hardware to be sure it is tight and to torque.
You can now move on to Install the Wiring.
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MOUNTING
Step 2 - Mounting the Control Pack
To prevent serious injury or death.
WARNING
Always place the supplied terminal boots on wires and
terminals as directed by the installation instructions.
To prevent serious injury or death from
WARNING
electrical re:
Never route electrical cables across sharp
edges.
Never route electrical cables near parts that
get hot.
Never route electrical cables through or near
moving parts.
Avoid pinch and wear/abrasion points when
installing all electrical cables.
Never mount contactor with electrical
WARNING
terminals touching metal objects.
1. Disconnect the vehicle battery cables, negative
terminal first. All work with electrical wires and
cables must be completed with the battery
completely disconnected from the vehicle
wiring.
2. Determine control pack mounting location.
Mount to winch:
1. Put clutch into free spool position.
2. Freespool the winch rope completely off the
winch drum.
3. Line up the control pack mounting holes with
holes on winch tie plate.
4. Using hardware in kit, secure control pack to tie
plate.
NOTE: For ease of control pack installation, you may
want to unscrew the two front tie plate bolts to lift
tie plate up and away from the winch drum.
Mount to bumper:
It is recommended that the control pack be
mounted on a solid mounting surface and easily
accessible.
The control pack should be in a location that is as
clean and dry as possible.
Ensure the control pack mounting location
selected provides sufficient clearance from all metal
structures. Exact location will vary depending on
the vehicle.
To determine the winch motor cable assembly
and ground wire routing path, verify the path will
allow the winch motor cable assembly and ground
wire to be routed avoiding sharp edges, parts that
get hot and moving parts. Consider chassis flex and
vibration which might damage cable.
NOTE: You may need to adjust your original desired
control pack mounting location, due to specific
wiring lengths.
Always verify area is clear of fuel lines, fuel
WARNING
tank, brake lines, electrical wires, etc., when drilling.
After determining control pack mounting
location, you are ready to mount your control pack.
1. Line up the control pack mounting holes
with holes on control pack mounting
bracket. (Control pack mounting bracket
kit sold separately. Contact a Warn
Industries customer service representative at
1.800.543.9276 or visit www.warn.com).
2. Using hardware in kit, secure control pack to
control pack mounting plate.
3. Secure control pack assembly to bumper with
remaining hardware.
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97004A0