Winch Mounting; Electrical Connections - Warn Industries 900560 Mode D'emploi

Winch Mounting

• Choose a mounting location that is sufficiently
strong enough to withstand the loads you intend
to winch.
• Find the diagrams of your winch on the
following pages. Refer to them for
proper orientation. Only the mounting
orientation shown is possible for safe winching
operation. All others are improper and
inappropriate.
• The wire rope must always spool onto the drum
as indicated by the drum rotation decal.
• The use of recommended bolt and lock washer
combinations torqued to recommended levels will
prevent vibration during operation.
Find the diagrams of your winch on the
following pages. Refer to them for
proper torque levels.
WA R N I N G
To avoid serious injury or death
from electrical fire:
• Never route electrical cables:
-Across any sharp edges.
-Through or near moving parts.
-Near parts that become hot.
• Always insulate and protect all
exposed wiring and electrical
terminals.
• Always install terminal boots
as directed in installation
instructions.

Electrical Connections

• Make sure to use the insulating boots on the
exposed connections to prevent electrical
shorting. Route battery connection cables in areas
which will not cause them to chafe or cut through
the insulation causing a potential short circuit.
• Upon completion of installation, check winch for
proper operation.
Refer to the electrical circuit diagram
below and the diagrams for your winch
on the following pages.
ELECTRICAL CIRCUIT DIAGRAM
2
1
ARMATURE
FIELD
3
4
BLACK
WHITE
GREEN
+
BROWN
RED
SCHEMATIC DIAGRAM
Solenoid Pack Installation
• Mount the control pack according to the
instructions included in the mounting system kit.
Use the bracket included in the kit.
• The control pack mounting fasteners may also be
moved to the unused holes in the control pack
base plate for additional mounting flexibility.
4
Mounting location:
(1) Smooth and flat, thickness = 1/4" (6.4 mm)
(2) 3/8" (9.525 mm) lockwasher X 4
(3) 3/8-16 X 1 1/4" long, grade 5 bolt X 4
torque 30-35 ft. lbs. (41-47Nm)
Mounting bolt pattern:
10.0" x 4.5", 254mm x 114.3mm
3/8 " (9.5 mm) 4 PLCS.
10 " (254 mm)
REMOTE
CONTROL
SWITCH
RED CABLE (72")
1
2
4 1/2 "
(114 mm)
3
ELECTRICAL CONNECTIONS
MOTOR GROUND
WIRE
A
BLACK CABLE (72")
BATTERY
5
F2
F1