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FRAME CROSS
MEMBER
M12 X 45MM BOLT
1/2" X 2 1/4"
CARRIAGE BOLT
1/4" x 1-1/2" x 3"
BOLT PLATE
DRILLED HOLE
EXISTING HOLES
HOLE 3
HOLE 1
3/8" x 1 1/4
BOLT
SIDE PLATE
ASSEMBLY
CENTER SECTION
NOTE:
General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);
install center section assembly; tighten all fasteners to proper specifications (page 1)
94-01 DODGE 1500 PICKUP, 94-02 DODGE 2500 & 3500 PICKUP (LONG BED)
1. Lower spare tire.
2. Place 1/2" x 2 1/4" carriage bolts and 1/4" bolt plates in noted existing large hole in end of frame. Both sides.
3. Aligning hole 1 in bracket with bolts in frame. Raise 3/8" bolt plate, hitch side bracket, 1/4" bolt plate, 1/2" conical
washer, and 1/2" nut into position, as shown, both sides. loosely install nuts.
4. Pull both hitch side brackets to the forward most of hole in frame.
5. If the vehicle frame has a hole that lines up with hole #4 in hitch side bracket, install fasteners and bolt plates as shown.
If hole doesn't exist or is to small, drill 1/2" hole in vehicle frame, approximatly centered in #4 hole. Install fasteners and
bolt plates as shown.
6. Using hole 3 in bracket as a guide, drill a 1/2" hole in frame. Make sure that there is enough room to place 1/4 x 1 x 1 1/2"
bolt plate flat on the inside of the frame.
7. Install the M12 x 45mm hex bolt and 1/4" bolt plate though hole in frame. Install 3/8" bolt plate, 1/2" conical washer and
M12 nut as shown, both sides, finger tight.
8. Install center section as pre-assembled on front page with (4) 3/8" x 1 ¼" bolts and washer nuts, both sides. Align
center section of hitch with center of vehicle. Finger tighten fasteners.
9. Tighten hitch side bracket to frame. Tighten side plate assembly to hitch side bracket. Tighten side plate assembly to
center section.
10. Raise spare tire back into place.
VEHICLE FRAME
3/8" WASHER NUTS
3/8" x 1-1/4" x 2 1/2"
BOLT PLATE
1/4" x 1-1/2" x 3" BOLT PLATE
1/2" CONICAL WASHER
INSTALLATION G
1/2" x 2 1/4" HEX BOLT
1/4" X 1" X 1 1/2"
BOLT PLATE
DRILLED HOLE ON
SOME MODELS
3/8" x 1-1/4" x 2 1/2"
BOLT PLATE
M12 X 45MM
HOLE 4
1/2" X 2 1/4"
CARRIAGE BOLT
1/4" x 1-1/2" x 3"
BOLT PLATE
1/2" NUT
TOOLS REQUIRED
9/16", 3/4" SOCKET
1/2" DRILL BIT
18MM SOCKET
TORQUE WRENCH
SAFETY GLASSES
1/4" X 1" X 1 1/2"
BOLT PLATE
BOLT
1/2" CONICAL WASHER
M12 NUT
1/2" x 2 1/4"
HEX BOLT
SUSPENSION
SUPPORT
(HEAVY DUTY
MODELS ONLY)
3/8" x 1-1/4" x 2 1/2"
BOLT PLATE
HITCH SIDE
BRACKET
1/2" CONICAL WASHER
1/2" NUT
3/8" x 1 1/4" BOLT
10
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