Aventics Rexroth HF04 Mode D'emploi page 20

AVENTICS | VS HF | R412015493–BDL–001–AE | English
1 About This Documentation
These instructions contain important information on the safe and appropriate assembly,
operation, and maintenance of the product and how to remedy simple malfunctions yourself.
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Read these instructions carefully, and especially the separate document "Notes on Safety"
(R412015575), before working with the product.
This documentation describes valve systems from the following series: HF04, HF04-XF, HF03-
LG, HF02-LG
Additional documentation
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"Notes on Safety" (R412015575)
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Also follow the instructions for the other components (e.g. bus module).
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Observe the system documentation from the system manufacturer.
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Furthermore, observe general, statutory and other binding rules of the European and
national laws, as well as the valid regulations in your country to protect the environment and
avoid accidents.
Abbreviations used
Abbreviation Meaning
VS Valve System
When it stands alone, "VS" always refers to all series described in this
document: HF04, HF04-XF, HF03-LG, HF02-LG. For information that is
relevant to an individual series, "VS" is followed by the version
designation, e.g. VS HF03-LG
GP Base plate
FGP Function base plate
Presentation of information
Safety instructions
In this document, there are safety instructions before the steps whenever there is a danger of
personal injury or damage to equipment. The measures described to avoid these hazards must
be observed.
Structure of safety instructions
Hazard type and source
Consequences of non-observance
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Measures to avoid hazards
Meaning of the signal words
Indicates a hazardous situation which, if not avoided, could result in minor or moderate
injuries.
Indicates damage: the product or the environment may be damaged.
Symbols
Operation may be impaired if this information is disregarded.
2 Notes on Safety
Safety information can be found in the separately enclosed document Notes on Safety
(R412015575).
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Always observe the information contained therein.
3 Applications
The VS is a pneumatic valve system with electrical control. With the VS you can distribute stored
pressure energy to your system components in a targeted manner, e.g. by controlling pneumatic
cylinders. Thanks to its modular design, you can implement numerous pneumatic functions in
the sector for general machine construction. The VS is used to control the valves via the D-Sub
multiple plug or a bus link.
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VS HF04 to control 24 valve solenoids (25-pin)
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VS HF04-XF, HF03-LG and HF02-LG to control 24 or 32 valve solenoids (25-pin or 44-pin).
4 Delivery Contents
The delivery contents include:
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VS in accordance with configuration
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Notes on Safety (R412015575)
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VS operating instructions
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Additional instructions depending on configuration
The VS is individually configured. You can find the exact configuration in the Internet
configurator under your order number.
SIGNAL WORD
CAUTION
NOTICE
5 Device Description
1
Valve system overview
1 VS and plug box with D-Sub
connection, 25-pin or 44-pin
2 Bus module BDC, type B-design
3 AS interface
2 3
VS HF04 and HF04-XF overview
1 Plug box with D-Sub connection
2 EP end plate
3 Valve
4 Supply plate
4 5
VS HF03-LG and HF02-LG overview
1 Plug box with D-Sub connection
2 EP end plate
3 Valve
4 Supply plate
The components in detail
EP end plate (with connections), P end plate (with connections)
The connections for pressure supply and pilot air, air supply and exhaust are installed on the two
end plates.
6
Overview of end plates for HF04, HF04-XF
1 EP end plate (with connections)
2 PE connections (GND, ground)
3 Hole for mounting screw (e.g.
ISO EN 4762 – M6 x 70)
4 Channel 1: compressed air connection
5 Channel 3: exhaust air connection
6 Channel X: external pilot control (closed
with internal pilot control)
7
Overview of end plates for HF03-LG
1 EP end plate
2 Hole for mounting screw
(e.g. ISO EN 4762 – M6 x 70, washer
EN ISO 7092 – Ø 6.4 x 11 x 1.6)
3 Channel X: external pilot control
connection (closed with an internal pilot
control)
4 Channel 5: exhaust air connection
5 Channel 3: exhaust air connection
6 Channel 1: compressed air connection
7 Plug-in connections for the EP end plate
8
Overview of end plates for HF02-LG
1 EP end plate
2 Hole for mounting screw
(e.g. ISO EN 4762 – M6 x 70)
3 Pilot air cover
4 Channel X: external pilot control
connection (closed with an internal pilot
control)
5 Channel 5: exhaust air connection
9
Pin assignment of the D-Sub connection on the plug box, 25-pin
10
Pinbelegung D-Sub-Anschluss an der Steckerbox, 44-polig
Base plates (GP/FGP)
Each base plate (GP) has one position or two positions for valves, supply plates or blanking
plates. Function base plates (FGP) have two positions and can also be rotated.
4 Bus modules: CMS and DDL, type B-design
4
5 Bus modules same as in ( ), additionally with I/O
modules
5 Blanking plate
6 P end plate
7 Base plate/function base plate
5 Blanking plate
6 P end plate
7 Base plate
7 Channel 5: exhaust air connection
8 Plug-in connections for the EP end plate (8a)
VS HF04, 25-pin; (8b) VS HF04-XF, 44-pin
9 P end plate
10 Hole for mounting screw
(e.g. ISO EN 4762 – M6 x 70)
11 Channel R: pilot control exhaust air
connection
8 P end plate
9 Hole for mounting screw
(e.g. ISO EN 4762 – M6 x 70, washer
EN ISO 7092 – Ø 6.4 x 11 x 1.6)
10 Channel R: pilot control exhaust air
connection
11 Channel 5: exhaust air connection
12 Channel 3: exhaust air connection
13 Channel 1: compressed air connection
6 Channel 3: exhaust air connection
7 Channel 1: compressed air connection
8 Plug-in connections for the EP end plate
9 P end plate
10 2 eyelets for mounting screws
(e.g. ISO EN 4762 – M6 x 20)
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