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Self-diagnostic
Line
Comment
no.
1
Name of the product
2
Product serial number
3
Secondary soft version
4
Hard primary version
5
Primary soft version
6
Keyboard test
7
Communication test µ
8
SD card
9
Voltage phase 1
10
Voltage phase 2
11
Voltage phase 3
12
CAPA voltage
13
Voltage PM IGBT 1 and 2
14
Voltage PM IGBT 3 and 4
15
IGBT test result 1
16
IGBT test result 2
17
IGBT test result 3
18
IGBT test result 4
1
Name of the product
Test result primary detec-
2
tion transfo
3
Date and time
4
SHOW-ROOM mode
Welding trigger, gun
5
trigger and gun tempera-
ture test
Trigger test on diode ope-
6
ning and temperature
Transformer primary
7
temperature
8
Position sensor
9
Welding voltage
10
Backup battery voltage
11
Clamp pressure
12
Détection présence pistolet
BMW C7502654 - GYSPOT PTI GENIUS
Display right
Display left column
column
PTI-400
PASS
SN xx.xx.xxxxxx.xxxxxx
PASS or FAIL
CONTROL SOFT Vxx.
PASS
xx.xx
ALIM HARD 400V
PASS or FAIL
ALIM SOFT Vx.xx
PASS, FAIL
KEYBOARD
PASS or FAIL
COMMUNICATION
PASS or FAIL
SD xx.xx.xx.xx.xxxx
PASS or FAIL
U12 = xxx V
PASS or FAIL
U23 = xxx V
PASS or FAIL
U31 = xxx V
PASS or FAIL
U+HT = xxx V
PASS or FAIL
UPMIGBT12 = xxx V
PASS or FAIL
UPMIGBT34 = xxx V
PASS or FAIL
IGBT1 = xxx V
PASS or FAIL
IGBT2 = xxx V
PASS or FAIL
IGBT3 = xxx V
PASS or FAIL
IGBT4 = xxx V
PASS or FAIL
CONNEXION TRANSFO
PASS or FAIL
DATE/TIME
PASS or FAIL
SHOW-ROOM
ON or OFF
GGUN WELD SW =
PASS
x.xx V
GGUN OPEN SW = x.xx V
PASS or FAIL
TRANSFO TEMP = x.xx V
ON or OFF
THICKNESS SENSOR =
PASS
xx.x mm
WELDING VOLTAGE =
PASS
x.xx V
BACKUP CELL = x.xx V
PASS or FAIL
AIR PRESSURE = xx.x
bar si PASS
PASS or FAIL
Network pressure
GUN PRESSURE = xx.x
bar si PASS
PASS or FAIL
Gun presence detection
CONNEXION GUN
ON or OFF
When the power is turned on, the machine performs self-diagnostics
and displays the results on the screen.
If no blocking error is present, this page is displayed for 3s and then
disappears. During this period, a short press of the MODE buttons, ▲
or ▼, leaves the CHECK pages displayed (results summarized on two
pages). A long press on MODE will exit the CHECK mode.
It is not possible to exit the CHECK pages if a blocking fault is detected,
except for a phase failure (see list below).
Type of defect
Page CHECK n°1
No blocking
No blocking
No blocking
Blocking
Blocking
Make sure that no key on the keypad or trigger is pressed, if
No blocking
Communication problem between the cards, contact your
Blocking
No blocking
Blocking
If there is no phase, pressing MODE for 5s accesses the Setup
Blocking
menu and allows the machine to operate in Showroom mode.
Blocking
Blocking
Blocking
Blocking
Problem controlling the power electronics, contact your
Blocking
Blocking
Blocking
Blocking
Page CHECK n°2
Check the connection of the power cable from the gripper to
Blocking
No blocking
No blocking
No blocking
Blocking
Check the connection of the power diode temperature sensor.
Overheating of the power transformer. Allow the machine to
Blocking
No blocking
No blocking
No blocking
Blocking
Air pressure sensor from the HS network, contact your dealer.
Blocking
Air pressure sensor of the HS gripper, contact your dealer.
No blocking
In the event of a blocking fault
Wrong power supply card, contact your dealer.
Wrong software version, contact your reseller.
the fault persists contact your dealer.
retailer.
SD card not present.
dealer.
the generator.
cool down before starting up again.
EN
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