Step 2: Size the Overlay Panel
Cut the overlay panel to the dimensions shown below. Use
Figure 12 for the 60RDE Drawer, and Figure 13 for the 80RDE
drawer.
This is also a convenient time to locate and drill the holes for
your handle. Most often the handle is to match that of the sur-
rounding cabinetry. If your handle attaches from the back-side of
the custom panel, locate the mounting holes while the panel is
attached to the drawer and cabinet. After the panel is removed
from the drawer, drill the mounting holes from the front, to the
recommended diameter of the handle manufacturer. Counter
bore the back-side of the panel so the screw heads do not inter-
fere with the surface of the drawer.
Panel thickness
(600.2 mm)
15.19"
(385.83 mm)
Face of 60RDE
Overlay Panel
Panel thickness
15.19"
(385.83 mm)
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
23.63"
Figure 13
29.63"
(752.6 mm)
Figure 14
Face of 80RDE
Overlay Panel
Step 3: Attach the Overlay Panel to the Drawer
1. Set the overlay panel on drawer front face and align edges.
(See Figure 14 below). Clamp panel in position and mark
pilot hole locations. Pick the required pilot hole size from
"Table A" below and drill the pilot holes ensuring not to drill
all the way through the overlay panel.
Table A: Pilot Hole Drill Sizes for Wood Screws
Material Type
Hardwood
Softwood
2. Insert wood screws through clearance holes and tighten to
secure overlay panel.
3. Reinstall gasket into channel. Make sure the corners are
fully inserted.
Step 4: Reinstall the Drawers
1. Fully extend drawer slides and place drawer on slides. Be
sure that drawer sits evenly on both slides.
2. Lock drawers into drawer slides. Push drawer locks down
and then back to re lock the drawer into the slide.
Screw clearance
hole through gas-
ket extrusion
Figure 15
Using clearance holes in
gasket channel mark
hole locations onto panel
13
#8 Wood Screw
1/8 Dia. Pilot Hole
7/64 Dia. Pilot Hole
Overlay panel
flush with
edges of drawer
front