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gdw 1451 Instructions De Montage page 5

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Lancia Ypsilon
2004 - ....
Ref. 1451
Fitting instructions
1)
Remove the inner coating in the trunk, remove the bumper and loosen the suspension of the exhaust of the chassis.
Permanently remove the plastic caps which are in the underside of the chassis and in the suspension of the exhaust.
2)
Drill the holes through till in the trunk with ø10,5mm where the plastic caps are removed. Insert, through the trunk,
the plates (10) on these drillings and insert the bolts. Shove the tubes (13) through the underside in the existing
drillings. Insert mounting plates (6) and (7) with points (B) on the inserted bolts till against the chassis beam.
Points (A) match the provided drillings in the rear plate of the body work. Fix the suspension of the exhaust
together with the bolts of the tow bar along with the bolt M8.
3)
Insert by (A) the bolts through the front of the body work plate and place the mounting pieces (11) and (12) against
the back, do not tighten the bolts yet. Drill points (D) with ø12,5mm.
4)
Place the tow bar with (D), (E) and (F) between the mounting plates (6) and (7), insert the bolts and screw all bolts
firmly on (see tension).
5)
Make an incision at the bottom of the bumper as on stencil enclosed. Make an incision in the plastic buffers as on
stencil encloced and replace them (see photos 1 and 2). Re-assemble the bumper on the vehicle.
6)
Assemble the ball together with the socket plate holder and the security shackle, insert bolts and screw firmly on.
Disassemblage of the bumper
- 2 screws under the rear-light units
- 4 screws behind the platic splash-boards in the wheel cases
- 2 screws at the bottom
Composition
Tow bar reference 1451
1 kogelstang T45K000
4 bolts M12x70 - DIN931
4 security nuts M12 - DIN985
2 mounting tubes T45
2 mounting pieces T45
1 security shackle (-s) (800.000)
2 bolts M10x40 - DIN931
6 nuts M10 - DIN934
6 security washers M10 - DIN128A
2 mounting pieces (6) and (7)
2 washers ø10,5x20x2mm
4 bolts M10x90 - DIN931
2 plates (10)
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.
(*)
4 tubes ø16x1,2 5x 61,5mm (13)
(*-*')
4 washers 25x10,5x4mm
1 bolt M8x40 - DIN933
(*-*')
1 security washer M8 - DIN128A
(*')
1 washer 25x8,4x2mm
(*-*')
2 bolts M12x40 - DIN933
(*')
4 nuts M12 - DIN934
(A)
6 security washers M12 - DIN128A
(A-B)
2 washers 40x35x12x4mm
(A-B)
4 bolts M12x35 - DIN933
(D-E-F)
1 socket plate holder P04
(A)
1 mounting piece (11)
(B)
1 mounting piece (12)
(B)
All bolts and nuts : quality 8.8
(B)
(B)
(C)
(C)
(C)
(D)
(D-E)
(D-E-F)
(D)
(E-F)
(*)
(A)
(A)

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