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KOMFORT ZONE KIT
#KZK-158
For use with the Callaway-50 #CLW-50
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
1.0 INTRODUCTION .......................................................................3
1.1 Kit Contents.......................................................................................... 3
1.2 Suggested Configurations .............................................................. 4
1.3 Dimensions and Overview ............................................................. 5
1.4 Air Duct Run ......................................................................................... 6
2.0 FRAMING AND CLEARANCES ................................................7
2.1 Clearance to Sprinkler ...................................................................... 7
2.2 Framing.................................................................................................. 8
3.0 FACING AND FINISHING .........................................................9
3.1 Non-combustible Requirements .................................................. 9
3.2 Combustible Finish ..........................................................................10
4.0 INSTALLATION .......................................................................12
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakefield, MN 56150-0577, USA
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualified installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner's manual
completely before performing any procedures in
these instructions.
This optional convection duct kit redistributes the
warm air flow away from the fireplace opening to
a more desirable location using natural convection
without the use of a fan. The warm air flow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the fire-
place opening for locating televisions, artwork, etc.
The use of this kit will permit lower mantel clear-
ances to be used. These lower mantel clear-
ances must be only used when the KZK Duct
system is installed.
Rev. 3, 11/19
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Page 1: Table Des Matières
KOMFORT ZONE KIT #KZK-158 For use with the Callaway-50 #CLW-50 HUSSONG MANUFACTURING CO., INC. Direct Vent Gas Fireplace INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French installation manuals are available through your READ ALL THESE STEPS local dealer. -
Page 3: Introduction
” (197mm) 4 take o collars included Figure 1.1, #KZK-158 #KZK-410 (4) - 10’ x 5” (aluminum ex) listed to UL-181Class 0 Air Duct Figure 1.2, #KZK-410 Komfort Zone Kit #KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 4: Suggested Configurations
1.2 Suggested Configurations When installing the #KZK-158, take in consideration the fireplace venting and the plenum tube configuration. The (2) plenums and (2) air grilles in this kit are required and must be installed. #KZK-158 SIDE WALL OUTLET #KZK-158 REAR WALL OUTLET Figure 1.3, #KZK-158 Suggested Configurations... -
Page 5: Dimensions And Overview
If you are mounting the plenum above the fireplace between 10’ to 20’ , you will need (2) #KZK-410 kit and #KZK-CPL coupler kit. Figure 1.5, KZK-158 Overview Komfort Zone Kit #KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 6: Air Duct Run
WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN MINIMUM BEND RADIUS=5” 4” 12” Figure 1.7, Minimum Vent Pipe Run - (1) plenum shown Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158 R.3... -
Page 7: Framing And Clearances
Please follow local building codes to determine what temperature setting is relevant for your installation. 60” (1524mm) MIN ½ ” CEILING (63mm) SPRINKLER HEAD Figure 2.1, KZK Clearance to Sprinkler Komfort Zone Kit #KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 8: Framing
Figure 2.2, Rough Opening Figure 2.3, Minimum Clearances for Plenum and Air Discharge to Ceiling ¼ ½ ” ” STEEL STUD 22” Figure 2.4, Framing and Clearances Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158 R.3... -
Page 9: Facing And Finishing
COMBUSTIBLE MATERIAL ALLOWED NO SCREWS ALLOWED NO SCREWS ALLOWED ¾ 13” ¾ 13” ” ” (330mm) (95mm) (330mm) (95mm) Figure 3.2, Minimum Non-Combustible Finishing Dimensions Screw Locations Komfort Zone Kit #KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 10: Combustible Finish
FINISHING EDGE ¾ ” (425mm) ½ ” (673mm) FINISHING EDGE 6” (152mm) 9” (229mm) ¾ ” (248mm) 12” (305mm) FIREPLACE ENCLOSURE FLOOR Figure 3.3, KZK-050 Mantel Clearances Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158 R.3... - Page 11 3/4” clearance to the top finishing edge ¾ ” (19mm) FINISHING EDGE SURROUND FIREPLACE ENCLOSURE FLOOR Figure 3.4, KZK-050 Combustible Wall Finish with Surround Komfort Zone Kit #KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 12: Installation
Install the plenum(s) into the rough frame opening maintaining minimum clearances to combustibles as listed (see previous Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-158 R.3... - Page 13 Install the 14" x 6" air grille provided with the kit using (2) screws. 10. If desired, the air grille may be painted. Use high temperature paint (250°F). 11. Continue with fireplace installation. Figure 4.4, Air Grille Screw Location Komfort Zone Kit #KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
- Page 15 KIT KOMFORT ZONE nº KZK-158 Pour utiliser avec le foyer au gaz à évacuation HUSSONG MANUFACTURING CO., INC. directe Callaway-50 nº CLW-50 INSTALLATEUR : Laissez ce manuel avec l’appareil. PROPRIÉTAIRE : Conservez ce manuel pour le consulter. English and French installation manuals are available through your LISEZ TOUTES CES ÉTAPES...
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Page 17: Introduction
¾ ” (197mm) 4 collets de fixation (fournis) Figure 1.1, Plénum, collets et garniture de sortie du kit no KZK-158 KZK-410 (4) - section de 10 pieds x 5 po conduit exible (aluminium) homolgué UL-181, Conduit d’air De Classe 0 Figure 1.2, Item no KZK-410... -
Page 18: Configurations Suggérées
1.2 Configurations suggérées KZK-158 - SORTIE MURALE ADJACENT KZK-158 - SORTIE MURALE ARRIÈRE Figure 1.3, Configurations suggérées du KZK-158 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-158 R.3... -
Page 19: Dimensions Et Vue D'ensemble
Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer, vous aurez besoin de deux (2) kits nº KZK-410 et du kit de coupleurs nº KZK-CPL. Figure 1.5, Vue d'ensemble du kit KZK-158 Kit Komfort Zone nº KZK-158 R.3... -
Page 20: Installation Des Conduit D'air
LES CONDUITS D’AIR DOIVENT ÊTRE INSTALLÉS AVEC UNE ÉLÉVATION VERTICALE MINIMALE DE 4 PO (10 CM) À TOUS LES 12 PO (30 CM) DE COURSE HORIZONTALE RAYON DE COURBURE MINIMAL=5” 4” 12” Figure 1.6, Installation de conduits d'air de longueur minimale Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-158 R.3... -
Page 21: Encadrement Et Dégagements
à votre installation. 60” (1524mm) MIN ½ ” (63mm) Tête de gicleur au plafond Figure 2.1, Dégagement au gicleur du kit KZK Kit Komfort Zone nº KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 22: Encadrement
Figure 2.2, Ouverture brute Figure 2.3, Dégagement minimal de la sortie d'air au plafond ¼ ½ ” ” ACIER D’ENCADREMENT 22” Figure 2.4, Encadrement et dégagement Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-158 R.3... -
Page 23: Façade Et Finition
AUCUNE VIS PERMISE ¾ 13” ¾ 13” ” ” (330mm) (95mm) (330mm) (95mm) Figure 3.2, Emplacements de vis permis (pour matériaux incombustibles de finition de dimensions minimales Kit Komfort Zone nº KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 24: Matériaux De Finition Combustibles
(673mm) BORD DE FINITION DU FOYER 6” (152mm) 9” (229mm) ¾ ” (248mm) 12” (305mm) PLANCHER D’ENCEINTE DU FOYER Figure 3.3, Exiges du manteau de KZK Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-158 R.3... - Page 25 ¾ ” (19mm) BORD DE FINITION DU FOYER CONTOUR PLANCHER D’ENCEINTE DU FOYER Figure 3.4, Contour avec Matériaux de Finition Murale Combustibles Kit Komfort Zone nº KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 26: Installation
Encadrez une ouverture brute à l’emplacement désiré. Voir les pages précédentes de ce manuel pour les positions de plénum permises et les dimensions d’encadrement de l’ouverture brute. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-158 R.3... - Page 27 10. Si désiré, la grille d'air peut être peinte en utilisant en faisant sécher la peinture à 250°F. 11. Continuez l’installation du foyer. Figure 4.4, Installation de la grille d'air Kit Komfort Zone nº KZK-158 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...