1) FOREWORD
The ICARO SMART AC A2000 / ICARO VELOCE SMART AC A 1000
actuator offers ample installation versatility, thanks to the extremely
low position of the pinion, the compactness of the actuator and to the
height and depth which can be very easily adjusted. It is equipped with
an clutch unit between motor shaft and worm screw in an oil bath to
guarantee greater safety. Manual emergency operation is extremely
easy to perform using just a lever.
The gate stop is controlled by electromechanical end-of-stroke
microswitches or, for very cold areas, by proximity sensors (ICARO ULTRA
AC A2000 / ICARO VELOCE SMART AC A 1000).
The control board can be built-in or installed onto a separate cabinet.
"Installation must be carried out by qualified personnel (professional
installer, according to EN 12635), in compliance with Good Practice
and current code"
For ICARO VELOCE SMART AC A 1000:
WARNINGS - Protect the dangerous rims according to the
provisions of the EN12453 regulation, applying active edges
and using the SAFE1 and SAFE2 inputs.
For obstacle detection, apply a safety edge: ASO SENTIR EDGE 115SK
/ BIRCHER EP45x99A1 (NOT SUPPLIED)
2) TECHNICAL SPECIFICATIONS
ICARO SMART AC A2000
ICARO ULTRA AC A2000
Power supply/
ICARO VELOCE SMART AC A 1000
Motor
220-230V 50/60 Hz
ICARO SMART AC A2000 120V
110-120V 50/60 Hz
Power input
750W
ICARO SMART AC A2000/ICARO ULTRA AC A2000
4 mm (18 or 25 teeth)
Pinion module
ICARO VELOCE SMART AC A 1000
4 mm (25 teeth)
ICARO SMART AC A2000/ICARO ULTRA AC A2000
9m/min (18 teet)
ICARO SMART AC A2000 V
Leaf speed
12m/min (25 teeth)
ICARO VELOCE SMART AC A 1000
25m/min (25 teeth)
ICARO SMART AC A2000/ICARO ULTRA AC A2000
with pinion Z18 20.000 N( ≈2000 kg)
Max. leaf weight
ICARO SMART AC A2000 V
ICARO VELOCE SMART AC A 1000
with pinion Z25 10.000 N( ≈1000 kg)
Max. torque
40Nm
Impact reaction
IObstacle detection device (Encoder)
Lubrication
ERGOIL
Manual operation
Lever-operated mechanical release
Type of use
very intensive
Environmental
from -15°C to +55°C
conditions
ICARO SMART AC A2000
ICARO SMART AC A2000 120V
ICARO VELOCE SMART AC A 1000
Protection rating
IP24
ICARO ULTRA AC A2000
IP55
Noise level
<70dBA
Operator weight
25 kg
Dimensions
See Fig. G
3) TUBE ARRANGEMENT Fig.A
8 -
ICARO SMART AC A2000 - ICARO ULTRA AC A2000 - ICARO VELOCE SMART AC A 1000
INSTALLATION MANUAL
MOTOR
Install the electrical system referring to the standards in force for electrical
systems CEI 64-8, IEC 364, harmonization document HD 384 and other
national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
• Make a hole in the ground to accommodate the concrete pad, with
anchors embedded in the base plate for fastening the gearbox
assembly, keeping to the distances featured in FIG.B.
• To keep the base plate in the right position during installation, it may
be useful to weld two iron plates under the track to which the anchors
can then be welded (FIG.I).
5) MOUNTING THE MOTOR FIG.C-C1
6) MOUNTING DRIVE ACCESSORIES FIG.D-D1
7) RACK CENTRING WITH RESPECT TO PINION FIG.J-K1-L
DANGER - Welding must be performed by a competent person
issued with the necessary personal protective equipment as
prescribed by the safety rules in force FIG.K.
8) FASTENING LIMIT SWITCH BRACKETS FIG. E1-E2
The runners must lock the gate before this intercepts the mechanical
backstops placed on the track. The closing end-of-stroke runner
adjustment must be made in such a way as to leave a clearance of
approximately 50mm between the gate and the fixed swing leaf, as
prescribed by the current safety standards, otherwise fit an electric
edge at least 50mm thick FIG.N.
9) STOPS FIG.M
DANGER - The gate must be fitted with mechanical stops
to halt its travel both when opening and closing, thus preventing
the gate from coming off the top guide. Said stops must be fastened
firmly to the ground, a few centimetres beyond the electric stop
point.
10) MANUAL RELEASE (See USER GUIDE -FIG.2-).
Warning Do not JERK the gate open and closed, instead push it
GENTLY to the end of its travel.
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11) TERMINAL BOARD WIRING Fig. F-O
Once suitable electric cables have been run through the raceways and
the automated device's various components have been fastened at the
predetermined points, the next step is to connect them as directed and
illustrated in the diagrams contained in the relevant instruction manuals.
Connect the live, neutral and earth wire (compulsory). The mains cable
must be clamped in the relevant cable gland (FIG.O-ref.P1), and the
accessories' wires in the cable gland (FIG.O-ref.P2), while the earth
wire with the yellow/green-coloured sheath must be connected in the
relevant terminal (FIG.O-ref.GND).
FIG.O-ref.P3: limit switch wiring.
12) SEE THE CONTROL UNIT'S USER GUIDE FOR
INFORMATION ON SETTING THE MOTOR'S PARAMETERS
13) FASTENING THE COVER Fig. Q
14) WARNING!
Do not loosen or tighten the mechanical clutch nut (FIG.P).