Malfunctions ........................................................................................................................................................ 30
Causes and solutions ...................................................................................................................................................... 30
Noises .................................................................................................................................................................................................. 30
Temperature ........................................................................................................................................................................................ 30
Leaks ................................................................................................................................................................................................... 30
Hydraulic failure .............................................................................................................................................................. 30
Hoses................................................................................................................................................................................................... 30
Porosities, leaks .................................................................................................................................................................................. 31
Damage to the stacker truck ........................................................................................................................................... 31
Blocking, jamming ............................................................................................................................................................................... 31
Repairs ........................................................................................................................................................................... 31
Drive and work .................................................................................................................................................... 31
Driving ............................................................................................................................................................................... 31
Key switch ...................................................................................................................................................................... 31
Following the start-up ..................................................................................................................................................... 32
Loading goods .................................................................................................................................................................. 32
Lifting loads .................................................................................................................................................................... 32
Unloading goods ............................................................................................................................................................ 32
Restacking goods ........................................................................................................................................................... 32
Transporting and commissioning ..................................................................................................................... 33
Commissioning ................................................................................................................................................................ 33
Vehicle towing .................................................................................................................................................................. 33
Charging the battery ........................................................................................................................................... 34
Rules of conduct ............................................................................................................................................................. 34
Charger .......................................................................................................................................................................... 34
Initial charging of the battery ............................................................................................................................................................... 34
Maintenance of the battery ............................................................................................................................................. 35
Cleaning the battery and contacts ....................................................................................................................................................... 35
Checking the battery acid .................................................................................................................................................................... 35
Checking the contacts ......................................................................................................................................................................... 35
Proper connection of the lines ............................................................................................................................................................. 35
Measures during the summer .............................................................................................................................................................. 35
Measures during winter ....................................................................................................................................................................... 35
Charging the batteries .................................................................................................................................................... 35
Proper charging of the battery ............................................................................................................................................................. 35
Occasional charging ............................................................................................................................................................................ 36
Storing the battery ............................................................................................................................................................................... 36
Battery exchange ................................................................................................................................................................................. 36
Battery log............................................................................................................................................................................................ 36
Maintenance ........................................................................................................................................................ 37
Maintenance summarized: .................................................................................................................................................................. 37
Note ..................................................................................................................................................................................................... 37
Daily inspection ................................................................................................................................................................ 38
Steering .......................................................................................................................................................................... 38
Brake test ....................................................................................................................................................................... 38
Battery maintenance ...................................................................................................................................................... 38
Fuses ................................................................................................................................................................................................... 38
Cooling ........................................................................................................................................................................... 38
Maintenance chart .............................................................................................................................................. 39
Maintenance chart .............................................................................................................................................. 40
Electrical diagram ............................................................................................................................................... 41
Hydraulic diagram .............................................................................................................................................. 42
Replacing safety-relevant components .......................................................................................................................... 43
Tightening torques .......................................................................................................................................................... 43
Note: .................................................................................................................................................................................................... 43
Disposal ............................................................................................................................................................................ 44
Table of figures ................................................................................................................................................... 45
List of tables ........................................................................................................................................................ 45
Page 6 of 48
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