Assembly; Installation - Chamberlain HomEntry HE60 Instructions

ASSEMBLY SECTION
5
Assemble Rail
Place Rail pieces (1) on a flat surface for assembly. Take special note of the raised
line on the Rail pieces (4) these lines MUST line up in order for the Rail to fit
together properly. All three Rail sections are interchangeable. Slide Rail Braces (2)
into slots on the sides of Rail. Make sure small tabs on Rail Braces (3) are up
against top lip of Rail. Connect Rail by sliding other end of braces into next Rail. Be
sure the raised lines that run down Rail sections (4) line up. Tap Rail assembly (5) on
a piece of wood (6) until Rail sections are flush. Repeat for final Rail section.
6
Assemble Cable Pulley Bracket
Insert Carriage Bolt (1) though square hole in Cable Pulley Bracket (4). Remove
Chain/Cable assembly (3) from carton. Wrap Cable around Cable Pulley (2) and
insert Pulley into Bracket (NOTE: Make sure the Bracket is assembled in position
shown). Slide pin (5) through holes in Cable Pulley Bracket and Cable Pulley. NOTE:
Trolley with Magnet (6) MUST be installed in the position shown.
7
Insert Chain/Cable into Rail
Slide Cable Pulley Bracket (1) into Rail assembly (3), be sure to insert Cable Pulley
Bracket as shown. Push Cable Pulley Bracket toward front of Rail and slide Inner
Trolley (2) into Rail assembly. Magnet (4) MUST be installed in position shown or
unit will not function properly.
8
Attach Trolley to Rail
Turn Rail assembly over. Slide Outer Trolley (1) into Rail assembly (2), be sure the
end with Door Arm Hole (3) is heading in direction of door (4). Slide Outer Trolley
down Rail until it engages with Inner Trolley.
9
Attach Rail to Unit
Turn Rail assembly over. Wrap Chain around Drive Sprocket (1). Slide Rail assembly
(2) toward unit and into slots on top of unit.
Attach C-Bracket (3) on rail and secure with screws (4) as shown. Push Cable Pulley
Bracket forward making Chain tight on sprocket. Chain MUST engage teeth on Drive
Sprocket.
10
Attach Header Bracket
Turn Rail and Unit assembly over. Slide Cable Pulley Bracket (2) toward front end of
Rail (3). Be careful Chain does not come off Drive Sprocket on unit or become
twisted. Slide Carriage Bolt (5) into Header Bracket (1). Secure with Lock Nut (4).
Tighten Nut until Chain does not droop below rail. Do NOT over tighten.
ASSEMBLY OF YOUR OPENER IS NOW COMPLETE.
INSTALLATION SECTION
Wear protective goggles when working overhead to protect your eyes from injury.
Disengage all existing garage door locks to avoid damage to garage door. To avoid
serious personal injury from entanglement, remove all ropes connected to garage
door before installing opener. Installation of this product shall comply with ZH1/494,
VDE 0700 Part 238, and VDE 0700 Part 1. It is recommended that the opener be
installed 2.1m (7 feet) or more above the floor where space permits.
11
Find Center of Garage
Mark center of door (1). Extend line onto ceiling (2).
12
Position Opener
Open Door (3) to its highest point of travel (1) measure 20mm above this point and
mark on Header Wall (2) the bottom of the Rail (4) should be no more than 20mm
above highest point of travel of the door (1). NOTE: If door spring is in the way
install unit directly above spring. Clearance between highest point of travel and Rail
should not exceed 50mm and can be zero when clearance between door and ceiling
is only 30mm.
13
Hang Opener
Bend Hanging Brackets (1) so they are flat against ceiling. Measure distance from
Header Bracket to Ceiling Mounting Bracket Bolts. Mark length on ceiling starting at
the Header Wall, along this point is where the unit will be mounted. Lift door to full
open position, rest opener on door. Insert Square Head Screws (A) into Rail
assembly (B) approximately 120mm from end of Rail near motor unit. Slide Hanging
Brackets on to Square Head Screws and secure Brackets with Nuts (5). In this
process the Square Head Screws hook into slots on the sides of rail. (C)
For concrete ceilings, drill 8mm pilot holes into ceiling and insert Concrete Anchors
(2). Secure Hanging Brackets to ceiling with Lag Screws (3). For wood ceilings, drill
4mm pilot holes and secure with Lag Screws (3).
14
Mount Header Bracket
Close door providing a support for header bracket.
A. Preferred:
Locate the vertical center line (4) and the point that was marked in step 13.
Place bottom of Header bracket (1) over this point. Mark holes for Header
Bracket (5) that meet the wall. For concrete walls drill 8mm pilot holes. Insert
Concrete Anchors (2) and secure Header Bracket to Header Wall with Lag
Screws (3). For wood walls, drill 4mm pilot holes and secure header bracket with
Lag Screws.
B. If Necessary:
Locate center line on ceiling (4) center Header Bracket over center line. Mark
and drill pilot holes for concrete or wood ceilings as in A above. Tighten all nuts
.
and bolts securely
15
Fasten Door Bracket
A. Place Door Bracket (2) on the top of the door (3) and center over Vertical Center
Line (1). Mark the two rear top holes. Drill 4mm holes.
B. Mark the two top front holes. Drill 4mm holes. Fasten Door Bracket (2) to the top
of the door (3) using Screws (4)
NOTE: If you have a Hörmann Door and for some other doors it is recommended to
place two screws (5) in the front bottom holes (Not Provided).
16
Connect Door Arm to Trolley
A. Preferred Installation:
Disconnect Trolley by pulling on the red handle and slide towards door. With
door closed connect Straight Door Arm (5) to Trolley (4) with Bolt (3), secure with
Nut (1). Connect Curved Door Arm (2) to Door Bracket with Bolt (3) Secure with
Nut (1). Align Straight and Curved Door Arms with a 2 hole overlap connect with
Bolt (3), secure with Nut (1), If Straight Door Arm (5) is too long, cut the end of
the Door Arm.
B. Where extra travel distance is required:
With door closed connect Curved Door Arm (2) to Door Bracket
with Bolt (3), secure with Nut (1). Lift Curved Door Arm (2) to meet Trolley,
connect door arm to Trolley with Bolt (3), secure with Nut (1).
Connect Electric Power
To avoid installation difficulties, do not run the garage door opener until
instructed to do so.
Plug the opener into electric outlets as specified by local wiring codes. The opener
light will turn on when power is connected and remain on for 2-1/2 minutes.
17
Attach Limit Switches
NOTE: The limits must be installed as shown. If installed incorrectly the unit will not
function properly.
Close garage door by hand. Determine the position of the Close Limit Switch (1)
(Long wire) by aligning the center of trolley and the center of the Limit Switch. The
Limit Switches are actuated by a magnet in the Inner Trolley. Insert bottom tab (5) of
Limit Switch (1) into bottom lip of Rail (7). Insert top tab (4) under top lip of Rail (6).
Lift limit assembly against top lip of Rail and tighten screw (8) to secure Close Limit
Switch. Open garage door by hand to the full open position. Pull red handle to open
door past Inner Trolley. Determine the position of the Open Limit Switch (3) (Short
Wire) by aligning the center of the Trolley and the center of the Limit Switch. Insert
bottom tab (5) of Limit Switch (1) into bottom lip of rail (7). Insert top tab (4) under
top lip of rail (6). Lift limit assembly against top lip of rail and tighten screw (8) to
secure Open Limit Switch. Insert wires for Limit Switch (9) into top channel of Rail
(10). Secure wires with wire clip. the wires must be secured so they do not interfere
with the travel of the Trolley. Activate remote, the opener will operate and reconnect
to the door automatically. Run opener 2 full travel cycles. If the door reverses in mid
travel go to Setting the Force Section. Adjust Limit Switches as necessary to fully
open and close the door without reversing.
18
Setting the Force
The Force is programmed to operate most doors, however, if Limits are not able to
be set, or the door reverses during normal operation follow this procedure: Locate
the Program Button (1) on the left side panel of unit (2). Push the Program Button
twice to enter unit into Auto-Force Adjustment Mode. The green LED will flash
slowly. Activate unit with remote and run the unit to the Open Limit. Activate unit
again to run the unit to the Closed Limit. The door must travel through a complete
cycle up and down in order for the Force to be set properly. If the unit stops before it
reaches the Open or Close Limit repeat the process. The green LED will stop
flashing when the Force has been learned.