Assembly Preparation; Assembly Instructions; Expanding The Cart Base; Mounting The Wheels To The Legs - Pit Boss PB440TG1 Instructions

Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Before assembly of product, review all parts and reference the parts
list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your
dealer or Pit Boss Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES).
service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver and level. Tools not included.
NOTE: For all of the following steps, do not tighten any screws completely until all screws for that step have been
installed. Once all screws have been installed, then tighten them securely.

1. EXPANDING THE CART BASE

Parts Required:
1 x Main Barrel (#12)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit. Lay
the main barrel on its back on the cardboard, lid facing upward. Open the
right side of the cart first by pressing down firmly on the right folding bar
(A), then swing open the right side cart legs. Once the legs are extended,
the right folding bar will spring back into the locked position. Ensure the
diagonal support bar extends completely and locks into a brace position,
then tighten the two folding bar knobs. Note illustration 1A.
• Next, open the left side of the cart by press down firmly on the
left folding bar (to unlock) and pull out the left side cart legs until
extended. Once open, the left folding bar will spring back into the
locked position. Note illustration 1B.
IMPORTANT: The folding bar on each pair of cart legs should always
be in a locking position (raised up) when the grill is in use.

2. MOUNTING THE WHEELS TO THE LEGS

Parts Required:
2 x Wheel (#14)
2 x Wheel Cotter Pin (xD)
2 x Wheel Washer (xE)
2 x Wheel Axle Pin (xF)
Installation:
• Attach the wheel to the leg by inserting the wheel axle pin through the
wheel, then the leg hole, wheel washer, and finally secure using the wheel
cotter pin. Note illustration for order. Repeat installation for the other wheel.
Once installed, from the rear of the grill, lift the grill into an upright position.

ASSEMBLY PREPARATION

ASSEMBLY INSTRUCTIONS

1A
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1B
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