The display shows CODE
04
The status indicator on the
controller card repeatedly
flashes four times
The display shows CODE
05
The status indicator on the
controller card repeatedly
flashes five times
Cable colour sequence:
green blue red black
Original instruction
Check the power
1. Switch the spray gun OFF and unplug the power cable from the
supply to the
spraying device.
spraying device
2. Locate a power supply that is working properly to avoid damage
(the controller
to the electronics.
card has detected
several voltage
peaks).
The controller is
1. Disconnect the pump from the drive and check whether the motor
telling the motor
runs. If the motor starts up, check for a blocked or frozen pump or
to start, but the
drivetrain. If the motor does not start up, proceed with step 2.
motor shaft is
2. Switch the spray gun OFF and unplug the power cable from the
not rotating. The
device.
rotor may be
3. Disconnect the motor connector from the socket(s) on the con-
blocked, open
troller card. Make sure that the contacts on the motor connector
circuit between
and controller card are clean and undamaged. If the contacts are
the motor and
clean and undamaged, proceed with step 4.
the controller,
problem with the
4. Switch the spray gun OFF, and turn the motor fan through half
motor and the
a turn. Restart the spraying device. If the spraying device runs,
controller card, or
replace the controller card. If the spraying device does not start up,
excessive power
switch the device OFF, disconnect the power plug, and proceed with
draw at the
step 5.
motor.
5. Performing a rotation test: the test is performed on the motor
connector with 4 cables. Remove the motor cover. Disconnect the
pump from the drive. Check the motor function by fitting a bridge
to pins 1 and 2. Turn the motor fan at about 2 revs per second. You
Step 1
should feel some resistance against the movements. If you cannot
feel any resistance, you will need to replace the motor. Repeat the
test for pin combinations 1 + 3 and 2 + 3 . Pin 4 (the green wire) is
not used for this test. If all rotation tests are positive, then proceed
Step 2
with step 6.
Step 3
6. Check for current: perform the test on the large motor connector
with 4 cables: there must not be any current between pin 4 (earth
wire) and the other three cables. If this test fails, replace the motor.
7. Check the thermostat: disconnect the thermostat wires (yellow)
at the connector. Set your multimeter to ohms: the resistance
should be 6,2 kohms.
182