Presentation And General Points; General Points; Transport And Packing; Identification Label - JMA DAKAR-EXPRESS Manuel D'utilisation

1
Presentation
and general points
1.1

General points

The DAKAR EXPRESS key cutting machine has been
designed taking into account the safety standards
currently in force in the EU.
The safety of personnel involved in the handling
of this type of machines is only achieved with a
well designed program in terms of worker safety,
the implementation of a maintenance program and
following recommended advice as well as compliance
with the safety standards included in this manual.
Although the machine is not difficult to install, it is best
not to try to install, adjust or handle it without having
first read this manual.
The machine leaves our factory ready for use and only
requires the carrying out of calibration operations for
the tools that are going to be used.
1.2

Transport and packing

The machine comes packed in packing of the following
size:
Width = 520 mm, length = 575 mm, height = 650mm
and 30 Kg. in weight.
When the machine has been unpacked, check whether
it has suffered any damage during transportation.
If you find any problems, please inform the carrier
immediately and do not do anything with the machine
until the carrier's agent has carried out an inspection.
1.3

Identification label

The DAKAR-EXPRESS key cutting machine has an
identification label, giving the serial number, the
name and address of the manufacturer, the CE mark
and the year of manufacture.See figure 1.
2
Characteristics
of the machine
The DAKAR-EXPRESS key cutting machine is very precise
and robust. It is characterised by the clamp that offers a
wide range of different possibilities for securing the keys
without inserts or adapters.

Families of keys

2.1
The DAKAR EXPRESS machine can cut the following types of keys:
STANDARD CLAMP
Dimple keys (DOM, TESA,...)
Wave keys (BMW, MERCEDES, etc)
JIS keys
FO-6P keys (Ford)
OPTIONAL TUBULAR CLAMP
Tubular keys
FICHET keys (FIC-2 & FIC-3...)
TOK-WINKHAUS keys
2.2

Main elements of the machine

Clamp-holding slide, x – y axes
1
Head, z axis
2
Standard fixed clamp
3
Clamp knob
4
Clamp-holding slide locking knob, x axis
5
Slide spring system drive wheel, x axis
6
Tracer point locking handle
7
Z axis head drive and locking handle
8
Slide drive handle, x – y axes
9
Chuck, tracer point and milling cutter
10
Tracer point
11
Milling cutter
12
Main switch
13
Motor switch.
14
Light switch.
15
Light
16
Swarf protection
17
18 Keypad and calibration lights
2.3

Technical data

Motor: Single phase 200 W. ,230 V - 50 Hz
Optional: Single phase 200W, 110V – 60Hz
Milling cutter: High speed steel
Milling cutter speed: 5500 RPM
Clamps: Two tilting clamping faces 0 / 45 º
Displacement: On three axes with ball-bearing guideways
Effective travel: X axis = 60 mm, Y axis = 60 mm and Z axis = 40 mm
Lighting: 50 watt 240V halogen lamp
Dimensions: Width = 310 mm, Depth = 380 mm and
Height = 420 mm
Weight: 25 Kg
See figure 2
9