FITTING INSTRUCTIONS FOR CP0272BL AERO STYLE CRASH PROTECTORS
APRILIA RSVR/FACTORY '04- TOP ENGINE MOUNT
P
LEASE NOTE THAT THE WAY THE KIT IS PACKED DOES NOT NECESSARILY REPRESENT THE WAY OF MOUNTING TO THE BIKE
Offside (right hand side as you sit on the bike)
P
: 1
ARTS INCLUDED
ALUMINIUM BLOCK
, 1 M10
80
SHAPED SPACER
X
X
80
-
, 1 M12
HEX
HEADED BOLT
Remove fairing panel
Remove water bottle (no need to remove pipes - just undo bolts and pull forward)
Remove both of the top engine bolts
Using R&G aluminium block and the two M10 socket-headed cap bolts supplied, insert the bolts into the
aluminium block. Use the longer bolt for the top hole.
Take the 2 M10 rubber washers and fit 1 over each bolt up to block.
Assemble block to bike and tighten bolts.
Refit the water bottle.
Place right-hand side template over fairing using top two screws to locate. Hold in place with masking tape (on
outside of panel)
Mark on fairing where rough position of hole will be.
Drill pilot hole.
Carefully, using a Dremel tool or similar, cut the hole but do not go right to lines.
Offer fairing back up to bike and open hole up until it goes over the aluminium block.
When this is achieved, refit fairing.
Take one of the 12mm hex-headed bolt and place plain washer over bolt up to head of bolt then place locking
washer over bolt up to plain washer just fitted. Place bolt assembly through protector and place aero shaped spacer
over exposed end of bolt, then take the M12 rubber washer and place over bolt and push up to aero shaped spacer
just fitted.
Fit to block ensuring protector and spacer are aligned.
Tighten bolt until you feel some compression from inside the protector. Turn a little more so that you feel the
compression increase slightly. Then apply a quarter turn. Do not overtighten as damage can occur to the bike.
Fit protector cap.
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
R
, 1
SHAPED
AERO STYLE CRASH PROTECTOR
1.5
-
P SOCKET
HEADED CAP BOLT
, 1
, 2
WASHER
LOCKING WASHER
R&G Racing
www.rg-racing.com
, 1
CRASH PROTECTOR CAP
, 1 M10
110
1.5
-
X
X
P SOCKET
M10
& 1
X
RUBBER WASHERS
Email:
info@rg-racing.com
, 1
AERO
, 1 M12
HEADED CAP BOLT
X
M12
.
X
RUBBER WASHER