Witter HY38AU Instructions De Montage

Fitting
Instructions
MATERIALS
A 1 Cross Bar
C 1 Lefthand Sidearm
D 1 Righthand Sidearm
E 6 M10 x 35 x 1.25 Bolts, Lock Washers and 30mm O.D Flat Washers.
F 4 M12 x 35 x 1.75 Bolts, 2 off Nuts, Lock Washers and 25mm O.D Flat Washers.
ZQ 1 Detachable Neck (ZQ2031) shown
EP 1 Electrical Plate (ZEP2)
FITTING
1. Remove bumper, 3 off tip screws around each wheel arch, 4 off nuts along bottom edge, 6 off plastic push clips
along top edge, 2 off plastic push clips and 1 off screw under each light cluster- (light clusters are secured by 4
off nuts located behind side trim in boot). Pull bottom edge of bumper out sufficiently to reveal 2 off plastic
brackets securing bumper to inner crash beam, remove bottom fixing (access to this fixing is tight and so can
be drilled out as bracket is discarded for towbar fitting).
2. Remove bumper beam, 8 off nuts on back panel and remove the 2 off plastic bumper brackets on lower edge,
cut off the small square extrusion in the centre of the bumper beam and refit the beam to the vehicle.
3. Remove rearmost heat shield fixing and bend down to reveal mounting point.
4. Loosely attach side arms (C & D) to chassis rails using fixings (E).
5. Attach crossbar (A) to sidearms using fixings (F), and fully tighten all bolts.
6. Cut bumper as shown. Refit inner beam, bumper and light clusters.
7. Attach preferred neck and electrical plate (EP) using fixings as per separate fitting instruction.
Note:
Please refer to the vehicle specification for the trailer weight and nose limits, which must be observed.
Recommended torque settings: 8.8 Grade M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214 Nm
10.9 Grade M12 – 139Nm.
W0001HY38AU-FIT$011103300000=Ä
W0001HY38AU-FIT$011103300000
TOWBAR
HY38AU FOR
For Hyundai Sonata
HY38A, HY38AQ,
May 2005 –
HY38AQF & HY38AS
For use with '2031'
Series necks