Repairs to sealed components
During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to
any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment during servicing, then a
permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous
situation.
Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in
such a way that the level of protection is affected. This shall include damage to cables, excessive number of connections, terminals
not made to original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of
flammable atmospheres. Replacement parts shall be in accordance with the manufacturer's specifications.
NOTE The use of silicon sealant may inhibit the effectiveness of some types of leak detection equipment. Intrinsically safe
components do not have to be isolated prior to working on them.
Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the permissible
voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmosphere. The
test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in the
atmosphere from a leak.
Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse
environmental effects. The check shall also take into account the effects of ageing or continual vibration from sources such as
compressors or fans.
Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. A halide
torch (or any other detector using a naked flame) shall not be used.
Leak detection methods
The following leak detection methods are deemed acceptable for systems containing flammable refrigerants.
Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re-
calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of
ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the lower flammability
limit (LFL) of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate percentage of gas (25 %
maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as
the chlorine may react with the refrigerant and corrode the copper pipe-work.
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