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Model Nomeclature
Fill-Rite DEF Dispensing Systems are offered in a wide variety of pre-packaged kits. Model numbers reflect the content of the kits. Please reference
the chart below to determine what pump and accessories are included in your kit:
DF
XXX
(DEF)
(Motor Power)
12V DC
012
Pump
Fill-Rite DEF
120V AC
Dispensing
120
System
Pump
Using that chart, a DF012CAT520 (as an example) breaks down like this down as follows:
DEF
Pump
Installation
If your pump comes as part of a system, regardless of whether it is AC or DC powered, it will be pre-mounted to either a IBC / tote mount bracket or a
drum mounting bracket. Both systems are designed for quick mounting and dismounting from either IBC's and totes, or standard drums from 30 - 55
gallons. Both systems provide for secure attachment, hose and nozzle storage, and simple fluid connection.
Pump only installations can be securely mounted using the foot bracket on the bottom of the pump. Dimensions for the mounting holes are viewed on
page 15.
IBC/Tote Installation
NOTICE
After initial assembly and installation, flush the entire dispensing system by pumping 5 – 10 gallons of DEF through it. This purges the system
of air, and insures any impurities that may have been in the system are washed out. Dispose of the DEF used to flush the system using approved
DEF handling procedures; do not return the fluid to the drum or tote, or use it in a vehicle.
WARNING
DO NOT overtorque the threaded collars that seal the barbed fittings to the inlet and outlet ports of the pump. The design features BSPP threads and
an o-ring seal that does not require excessive torque to provide a liquid / air tight seal.
1.
Hang Pump Bracket onto IBC.
2.
Install Suction Hose to suction side of pump with included barb
fittings and hose clamp (Figure 4). Suction side is left side when
facing mounted pump.
3.
Install the opposite end of suction hose to closed loop suction
device with appropriate fittings (Models DF120CAT520,
DF012CAT520, DF120CAN520-RP, and DF012CAN520-RP include
an RPV to attach) (Figure 4).
4.
Install Discharge Hose with nozzle to discharge side of pump with
included barb fittings and hose clamp (Figure 4).
5.
Tighten each hose clamp to secure suction and discharge hoses
to all barb fittings to prevent fluid leaks (Figure 5a - 5c). Hook
Nozzle Bracket to IBC Cage at preferred location.
fillrite.com
DF SERIES
X
X
(Mount Config.)
(Nozzle)
Automatic
N
Pump Only
A
Nozzle
IBC Cage
Manual
D
M
Bracket
Nozzle
Drum
C
Bracket
DF 012 C A T 5 20
12V DC
IBC Cage
Automatic
Bracket
Nozzle
Motor
X
X
(Meter)
(Suction)
5' (1.5m)
N
No Meter
5
Suction
Hose
Turbine
T
Meter
Turbine
5 ft (1.5 m)
Meter
Suction Hose
Discharge Hose
Inlet
(Suction)
Outlet
INSTALLATION AND OPERATION MANUAL
XX
XX
(Discharge)
(Additional Accessories)
20' (6m)
20
Discharge
Hose
20 ft (6 m)
RPV
OR
Figure 4
4
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