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ASSEMBLY
Read and follow the assembly and adjustment
instructions for your snow thrower. All fasteners
are in the parts bag. Do not discard any parts or
material until the unit is assembled.
WARNING: Before doing any
assembly or maintenance to the
snow thrower, remove the wire
from the spark plug.
NOTE: In this instruction book, left and right
describe the location of a part from the oper-
ator's position behind the unit.
NOTE: Torque is measured in foot pounds
(metric N.m). This measurement describes
how tight a nut or bolt must be. The torque is
measured with a torque wrench.
NOTE: Fasteners and loose parts are shown
at full size in Figure 2 on page 134.
NOTE: Illustrations are located on page 2
and on pages 135 through 140.
Tools Required
1
Knife
1
Pliers
2
1/2 inch open end wrenches
2
9/16 inch open end wrenches
2
3/4 inch open end wrenches
1
Measuring tape or ruler
1
Screwdriver
How To Remove The Snow Thrower
From The Carton
1. (Figure 3) The snow thrower is shown in the
shipping position.
2. Remove packing material from wheels, han-
dle, and auger housing.
3. Locate and remove the parts bag (some mod-
els do not have a parts bag).
4. Cut open the end of the carton next to the
handle.
5. To roll the snowthrower off of the carton, pull
on the handle.
CAUTION: DO NOT back over cables.
6. Remove any packing material that remains
from handle and auger housing.
7. Cut any plastic shipping ties that may secure
the control cables to the LOWER HANDLE.
8. If the control cables have become discon-
nected from the control levers, then attach
the cable to the levers (see Owner's Manual
for illustration of cable and lever).
How To Assemble The Handle And
Crank Assembly
1. (Figure 4) Loosen, but do not remove, the
fasteners (1) in the upper holes of the lower
handle.
2. Remove the fasteners and the crank assem-
bly eyebolt (11) from the lower holes of the
lower handle.
F--051054L
3. (Figure 1) Put the shift lever (6) into first
forward position.
4. (Figure 4) Raise the upper handle (2) to the
operating position.
NOTE: Make sure the cables are not
caught between the upper and lower han-
dle.
5. Install the fasteners and the crank assembly
eyebolt (11) that were removed in step 2.
DO NOT tighten until all fasteners are in
place.
6. (Figure 5) Attach the crank rod (15) to the
universal joint assembly (16) with the hair
pin (12).
7. (Figure 4) Tighten nut on eye bolt (11).
Make sure eye bolt (11) is properly aligned
and the crank (18) can freely rotate.
8. Tighten all handle fasteners.
How To Install The Knob(s) (Figure 6)
NOTE: If knob(s) are already installed, go to
the next selection.
1. Attach the knob (3) onto the speed shift le-
ver (2). On some models, the knob (3) is
attached. To lock in position, tighten the hex
jam nut (1) against the bottom of the knob
(3).
2. Make sure the speed shift lever (2) func-
tions correctly. Move the speed shift lever
(2) through all speeds.
How To Assemble The Chute Deflector
1. (Figure 4) Turn the crank assembly (18)
counterclockwise until crank assembly (18)
stops.
2. (Figure 7) Fasten chute deflector (2) to
flange (4) with carriage bolts (1). Make sure
to install with head of the carriage bolts (1)
on the inside of the flange (2).
3. Fasten with washers (5) and locknuts (6).
4. Tighten locknuts (6) securely.
NOTE: Make sure all carriage bolts in flange
are tight. DO NOT OVERTIGHTEN.
Check The Cables
1. (Figure 8) Check the traction drive cable
(1) and the auger drive cable (2). If the bot-
tom of the cables have become discon-
nected, reinstall the cables.
2. (Figure 10) If the top of the cables (5) have
become disconnected from the drive levers
(6), attach the cables (5) to the "Z" fitting
(7).
How To Set The Skid Height (Figure 1)
The snow thrower is equipped with height ad-
justable skids (7) mounted on the outside of the
auger housing (4). To adjust the height of the
skids, see "How To Adjust The Height Of The
Skids" in the Maintenance section.
How To Set The Length Of The Cables
The cables were adjusted at the factory and no
adjustments should be necessary. However, af-
ter the handles are put in the operating position,
the cables can be too tight or too loose. If an
7
adjustment is necessary, see "How To Check
And Adjust The Cables" in the Service And Ad-
justment section.
How To Assemble The Drift Cutter
(if equipped)
Drift cutters are used to cut a path through snow
deeper than the auger housing.
1. (Figure 11) Loosen the fasteners (2) that
secure the drift cutters (1) to the auger
housing.
2. Raise the drift cutters (1) to the desired
height.
3. Tighten the fasteners (2).
How To Prepare The Engine
NOTE: The engine was shipped from the
factory filled with oil. Check the level of the
oil. Add oil as needed.
WARNING: Follow the engine
manufacturer's instructions for the
type of fuel and oil to use. Always
use a safety fuel container. Do not smoke
when adding gasoline to the engine. When
inside an enclosure, do not fill with gaso-
line. Before you add fuel, stop the engine.
Let the engine cool for several minutes.
Check the oil. See the engine manufacturer's
instructions for the type of fuel and oil to use.
Before you use the unit, read the information on
safety, operation, maintenance, and storage.
Important! Before You Start Operating
Check the fasteners. Make sure all fas-
teners are tight.
On electric start models, the unit was
shipped with the starter cord plugged
into the engine. Before operating, un-
plug the starter cord from the engine.
OPERATION
NOTE: Illustrations are located on page 2
and on pages 135 through 140.
CAUTION: Use only attachments and acces-
sories approved by the manufacturer of the
snow thrower (such as tire chains, electric
start kits, etc.).
Know Your Snow Thrower (Figure 1)
Read this Instruction Book and safety rules be-
fore operation the snow thrower. Compare the
illustration with your snow thrower to familiarize
yourself with the location of various controls and
adjustments.
How To Control
The Discharge Of The Snow
WARNING: Never direct the dis-
charge of snow toward bystanders.
WARNING: Always stop the engine
before unclogging the discharge
chute or the auger housing and be-
fore leaving the snow thrower.
1. (Figure 1) Turn the crank assembly (2) to
change the discharge direction of the snow.
2. (Figure 12) Loosen the wing knob (1) on
the chute deflector (2) and move the chute
deflector (2) to set the distance. Move the
chute deflector (2) UP for more distance,
DOWN for less distance. Then tighten the
wing knob (1).
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