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All manuals and user guides at all-guides.com
OM-293
120 243N
October 2001
Processes
MIG (GMAW) Welding
Description
Arc Welding Power Source
R
Regency 250
Visit our website at
www.MillerWelds.com

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Sommaire des Matières pour Miller Regency 250

  • Page 1 All manuals and user guides at all-guides.com OM-293 120 243N October 2001 Processes MIG (GMAW) Welding Description Arc Welding Power Source Regency 250 Visit our website at www.MillerWelds.com...
  • Page 2 They had to be the best you could buy. Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.
  • Page 3 All manuals and user guides at all-guides.com TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING ......1-1.
  • Page 4 All manuals and user guides at all-guides.com...
  • Page 5 All manuals and user guides at all-guides.com SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
  • Page 6 All manuals and user guides at all-guides.com ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
  • Page 7 All manuals and user guides at all-guides.com 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces.
  • Page 8 All manuals and user guides at all-guides.com 1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields.
  • Page 9 All manuals and user guides at all-guides.com SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives.
  • Page 10 All manuals and user guides at all-guides.com LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage D Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation.
  • Page 11 All manuals and user guides at all-guides.com 1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou à proxi- D Rester à...
  • Page 12 All manuals and user guides at all-guides.com 1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.
  • Page 13 All manuals and user guides at all-guides.com SECTION 2 – INSTALLATION 2-1. Specifications Amperes Input at Rated Load Rated Welding Voltage Range Maximum Open- Output, 60 Hz, Single-Phase Output Circuit Voltage DC 200 V 230 V 460 V Low Range: 10–20 200 A @ 28 Volts DC, V;...
  • Page 14 All manuals and user guides at all-guides.com 2-3. Volt-Ampere Curves Volt-ampere curves show mini- mum and maximum voltage and amperage output capabilities of unit. Curves of other settings fall be- tween curves shown. va_curve1 4/95 – 049 424-E 2-4. Selecting A Location Lifting Forks Use lifting forks to move unit.
  • Page 15 All manuals and user guides at all-guides.com 2-5. Dimensions And Weights Dimensions Height 23-1/4 in (591 mm) H 8 Holes Width 16 in (406 mm) Depth 22-3/4 in (578 mm) 13 in (330 mm) 12-1/4 in (311 mm) 3/4 in (19 mm) Front 16-1/16 in (408 mm) 14-29/32 in (379 mm)
  • Page 16 All manuals and user guides at all-guides.com 2-7. Remote 14 Receptacle Information Socket* Socket Information C L N 24 volts ac. Protected by circuit breaker CB2. 24 VOLTS AC 24 VOLTS AC Contact closure to A completes 24 volts ac con- tactor control circuit.
  • Page 17 All manuals and user guides at all-guides.com 2-9. Placing Jumper Links And Connecting Input Power Check input voltage available at site. Jumper Link Label Jumper Link Move jumper links to match input power. Line Disconnect Device Select type and size of overcurrent protection using Section 2-8.
  • Page 18 All manuals and user guides at all-guides.com SECTION 3 – OPERATION 3-1. Controls Ref. 121 471-H / Ref. 192 412 Y Do not change position of Voltage Voltage Range Switch Circuit Breaker CB2 Range switch or Voltage Adjustment If CB2 opens, the 24 volts ac output to the Re- Use switch to select voltage range.
  • Page 19 All manuals and user guides at all-guides.com SECTION 4 – MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Repair Or Replace Replace Unreadable Cracked Labels Weld Cable Clean And Replace Tighten Cracked Weld Parts Terminals Torch, Electrode Holder, 14-Pin Cord Or Gun Cable...
  • Page 20 All manuals and user guides at all-guides.com SECTION 5 – ELECTRICAL DIAGRAM 192 974 Figure 5-1. Circuit Diagram For Welding Power Source OM-293 Page 16...
  • Page 21 All manuals and user guides at all-guides.com SECTION 6 – PARTS LIST 7 – (Fig 6–3) Hardware is common and not available unless listed. (Fig 6–2)–19 121 583-H Figure 6-1. Main Assembly Item Dia. Part Mkgs. Description Quantity Figure 6-1. Main Assembly .
  • Page 22 All manuals and user guides at all-guides.com Hardware is common and not available unless listed. 121 587-G Figure 6-2. Panel, Front w/Components OM-293 Page 18...
  • Page 23 All manuals and user guides at all-guides.com Item Dia. Part Mkgs. Description Quantity Figure 6-2. Panel, Front w/Components (Fig 6-1 Item 19) ....206 444 LABEL, nameplate .
  • Page 24 All manuals and user guides at all-guides.com Item Dia. Part Mkgs. Description Quantity Figure 6-3. Panel, Rear w/Components (Fig 6-1 Item 7) ....081 372 BLADE, fan 9 in 5wg 20deg .
  • Page 25 All manuals and user guides at all-guides.com...
  • Page 26 All manuals and user guides at all-guides.com...
  • Page 27 All manuals and user guides at all-guides.com Effective January 1, 2000 (Equipment with a serial number preface of “LA” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied.
  • Page 28 Distributor Address City State For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...