Table des Matières
Publicité
Liens rapides
All manuals and user guides at all-guides.com
Installation and Operating Manual
RESIDENTIAL GAS WATER HEATERS
POWER DIRECT VENT GAS MODELS
WITH HOT SURFACE IGNITION
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
•
•
For Your Safety
AN ODOURANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE CONTACT THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
1410
328765-000
Publicité
Table des Matières
Manuels Connexes pour GSW 6G40NAV
Sommaire des Matières pour GSW 6G40NAV
- Page 1 All manuals and user guides at all-guides.com Installation and Operating Manual RESIDENTIAL GAS WATER HEATERS POWER DIRECT VENT GAS MODELS WITH HOT SURFACE IGNITION NOT FOR USE IN MANUFACTURED (MOBILE) HOMES • • For Your Safety AN ODOURANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.
-
Page 2: Table Des Matières
Roof Vent Terminal Installation Concentric Vent Termination Kit Installation Multiple Concentric Vent Installations Vent Pipe Length Vent Pipe Termination Venting Terminations And Sizing Vent Screen Installation Vent Pipe Material Vent Pipe Installation Vent Pipe Runs Vent Terminal Installations www. gsw-wh .com 328765-000... -
Page 3: Safe Installation, Use And Service
The gas supplier typically has responsibility for the inspection and code approval of gas piping up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also offer service and inspection of appliances within the building. 328765-000 www. gsw-wh .com... -
Page 4: General Safety
All manuals and user guides at all-guides.com GENERAL SAFETY www. gsw-wh .com 328765-000... - Page 5 4. can be carried from other 3. tightly closed and rooms to the electrodes 4. out of children's reach. by air currents. Installation: Do not install the water heater where flammable products will be stored or used. 328765-000 www. gsw-wh .com...
-
Page 6: Introduction
Since we cannot put everything on the fi rst few pages, READ ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER. www. gsw-wh .com 328765-000... -
Page 7: Typical Installation
16 *Metal Drain Pan Figure 4) page 17 *Floor Drain 36 Sheet Metal Burner (see Figure 3 & Figure 4) AIR INLET EXHAUST OUTLET PIPING PIPING 11 12 14 15 Front View Rear View Figure 1 Figure 2 328765-000 www. gsw-wh .com... -
Page 8: Replacement Parts And Deliming Products
Figure 1 and see also Figure 7 & Figure 8). If the heater is to be installed in a Combo Heating application, these plugs must be removed. Figure 4 Shown with Junction Box Cover removed for clarity. Figure 5 www. gsw-wh .com 328765-000... -
Page 9: Water Piping - Mixing Valve Usage
MANUFACTURER OR EXTERNAL Figure 8 TO THE BUILDING METAL DRAIN PAN 45mm (1.75”) MAX. DEPTH. AT LEAST 50mm (2”) GREATER THAN THE DIAMETER OF THE WATER HEATER. 305mm (12”) DRAIN MAX. AIR VALVE GAP* Figure 7 328765-000 www. gsw-wh .com... -
Page 10: Water Heater Operation
Before changing the factory setting on the STANDBY UNTIL VENT TEMPARATURE IS thermostat, read the “Operating The Temperature Control NEXT CALL FOR NOT ABOVE THE System” section in this manual. HEAT ALLOWEBLE LIMIT Figure 9 www. gsw-wh .com 328765-000... -
Page 11: Electrical Requirements & Wiring Diagram
IGNITER - FLAME ROD ASSEMBLY BLACK WHITE WHITE GREEN BLUE BLOWER BLACK SMOOTH - LINE BLACK RIBBED - NEUTRAL BLUE BLACK BLACK MIDDLE - GND GREEN 120Vac/60Hz Wall Plug HONEYWELL GAS VALVE JUNCTION BOX Figure 10 328765-000 www. gsw-wh .com... -
Page 12: Safety Lockouts
(NO) air pressure switch will shut down the heater. In the event that the intake pipe becomes suffi ciently blocked or restricted, the normally closed (NC) air pressure switch will shut down the heater. www. gsw-wh .com 328765-000... -
Page 13: Locating The New Water Heater
• Do not operate water heater if in conjunction with a piped metal drain pan. These devices flood damaged. are available from some plumbing supply wholesalers and retailers, and detect and react to leakage in various ways: 328765-000 www. gsw-wh .com... -
Page 14: Clearances To Combustibles
All power vented water heaters generate a certain amount of operational noise. In order to minimize noise transmission to the support structure, it is recommended to use isolation pads between the pipe hangers and the vent pipe. www. gsw-wh .com 328765-000... -
Page 15: Air Requirements
Damage or fracture of the vent piping may occur if the condensate is allowed to collect and freeze. Pooling of condensate can restrict airfl ow and can cause nuisance failures of the system. 328765-000 www. gsw-wh .com... -
Page 16: Installing The New Water Heater
• Do not connect the water heater to any system or components previously used with non-potable water Toxic Chemical Hazard heating appliances when used to supply potable water. • Do not connect to non-potable water system. www. gsw-wh .com 328765-000... -
Page 17: Combo Heating
The following is a list of requirements for the installation of option A or B. 1. Install shut-off valves and unions so that the water heater can be isolated from the heating module should servicing of the water heater become necessary. 328765-000 www. gsw-wh .com... -
Page 18: Closed Water Systems
Do not solder the water lines directly to the • Do not apply heat to cold water inlet. water heater connections - it will harm the dip tube and • Contact qualified installer or service agency. heat traps and damage the tank. www. gsw-wh .com 328765-000... -
Page 19: Temperature-Pressure Relief Valve
328765-000 www. gsw-wh .com... -
Page 20: Temperature-Pressure Relief Valve And
Have a qualified technician make sure that the L.P. 7. Add additional sections of pipe insulation as needed. gas operating pressure does not exceed 13" water column. Failure to do so can result in death, explosion, or fire. www. gsw-wh .com 328765-000... -
Page 21: Sediment Traps
The appliance and its gas connection must be leak tested before placing the appliance in operation. The appliance and its individual shut-off valve should be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in 328765-000 www. gsw-wh .com... -
Page 22: Filling The Water Heater
Allow water to run until a constant fl ow is obtained. This will let air out of the water heater and the piping. 6. Check all water piping and connections for leaks. Repair as needed. www. gsw-wh .com 328765-000... -
Page 23: Venting
(2” venting only). Vent pipe must be installed in accordance with all local and provincial or state codes or, in the absence of such, the latest edition of “Natural Gas and Propane Installation Code” B149.1 . 328765-000 www. gsw-wh .com... -
Page 24: Termination Clearances (Sidewall)
91cm (3’) within a height minimum of two sides beneath the fl oor. center line extended above 15’ * above the regulator “Clearance in accordance with local installation codes and the regulator requirements of the gas supplier.” www. gsw-wh .com 328765-000... -
Page 25: Side Wall Vent Terminal Installation
“A” & “B”: ABOVE SNOW 2 5 m m I N T A ACCUMULATION LEVEL V E N ( 1 ” ) T E R M OR 450mm (18”) MIN. I N A L ABOVE ROOF. Figure 21 328765-000 www. gsw-wh .com... -
Page 26: Multiple Concentric Vent Installations
NOTE: IF AN ELBOW IS REQUIRED BY LOCAL CODES INSTALL SCREEN IN ELBOW INSTEAD OF CONCENTRIC VENT 90° SHORT SWEEP ELBOW 90° LONG SWEEP ELBOW EXHAUST. SCREEN (MORE RESTRICTIVE) (LESS RESTRICTIVE) Figure 24 Figure 26 www. gsw-wh .com 328765-000... -
Page 27: Water Heater
4’ (1.22m) 2.5’ (0.76m) 5. Two 45° elbows are considered the equivalent of 4" one 90° elbow. 6. The equivalent length of the sound suppressor is similar to that of a short sweep 90° elbow. Table 3 328765-000 www. gsw-wh .com... -
Page 28: Venting Terminations And Sizing
VENT LENGTH GREATER THAN VENT LENGTH GREATER THAN USE THIS SCREEN (SUPPLIED). 38 EQUIVALENT METRES 15.2 EQUIVALENT METRES (125 EQUIVALENT FT.) (50 EQUIVALENT FT.) USE THIS USE THIS SCREEN (SUPPLIED). SCREEN (SUPPLIED). Figure 27 Figure 28 www. gsw-wh .com 328765-000... -
Page 29: Vent Pipe Material
Use the rubber coupling and gear clamps instead. This connection must be removable to service the heater. All other joints in the air intake and exhaust vent systems must be properly cemented. 328765-000 www. gsw-wh .com... -
Page 30: Vent Pipe Runs
2” or 3” pipe. To start off with an elbow, a short section of the straight pipe must be cut and glued into the end of the elbow that will mount in the rubber coupling. www. gsw-wh .com 328765-000... -
Page 31: Vent/Intake Pipe Connections To Blower/Air Duct
• Do not overtighten the top and bottom gear clamps of the rubber coupling. • Do not apply solvent cement or silicone to the rubber coupling connection. BLOWER ASSEMBLY 203mm (8”) LOOP HOSE CONNECTION DRAIN PORT FOR CONDENSATE DRAIN Figure 29 328765-000 www. gsw-wh .com... -
Page 32: Coupling Installations According To Vent Sizes
COUPLING (SUPPLIED) (ORDER COUPLING Kit # 9008311005 TO REPLACE 2” RUBBER COUPLING SUPPLIED.) BLOWER AIR DUCT ADAPTER CONFIGURATION FOR LO-INPUT HEATERS CONNECTED TO 4” VENTING. LOW-INPUT HEATERS ARE SUPPLIED WITH A 2” RUBBER COUPLING. Figure 32 www. gsw-wh .com 328765-000... -
Page 33: Sound Suppressor
CONFIGURATION FOR HEATERS CONNECTED TO 2" VENTING. Figure 35 3” SOUND SUPPRESSOR Figure 38 3” VENT PIPE 305mm (12”) PREFERRED LENGTH BLOWER AIR DUCT ADAPTER CONFIGURATION FOR HI-INPUT HEATERS CONNECTED TO 3” VENTING WITH SOUND SUPPRESSION TEE FITTING. Figure 36 328765-000 www. gsw-wh .com... -
Page 34: Installation Checklist
“Natural Gas and Propane Installation Code” B149.1 . Horizontal piping slopes at an upward pitch of 3mm (1/8”) rise per 1.52m (5’) away from the water heater. Not obstructed in any way. www. gsw-wh .com 328765-000... -
Page 35: Lighting Instructions
TO TURN OFF GAS TO APPLIANCE 1. Turn the thermostat counter-clockwise to the lowest setting. 2. Set the gas control switch to the “OFF” position. 3. Turn off electrical power to the appliance if service is to be performed. 323546-000 328765-000 www. gsw-wh .com... -
Page 36: Operating The Temperature Control System
(see Figure 7 & Figure 8). Follow manufacturer’s instructions for installation of the valves. Before changing the factory setting on the thermostat, in this manual, see Table 4. www. gsw-wh .com 328765-000... -
Page 37: Gas Control Valve/Thermostat
This effectively turns the controller temperature setting down to a temperature that prevents the water in the water heater from freezing while still conserving energy. 328765-000 www. gsw-wh .com... -
Page 38: For Your Information
There must be no smoking or open fl ame near the faucet at the time it is open. www. gsw-wh .com 328765-000... -
Page 39: Periodic Maintenance
Be sure the vent piping is properly connected to prevent escape of dangerous fl ue gases which could cause deadly asphyxiation. Obstructions and deteriorated vent systems may present serious health risk or asphyxiation. 328765-000 www. gsw-wh .com... -
Page 40: Combustion Chamber And Burner Cleaning
• Failure to follow this warning least once a year. can result in excessive tank pressure, serious injury or death. When checking the temperature-pressure relief valve www. gsw-wh .com 328765-000... -
Page 41: Draining And Flushing
7. Follow instructions in the “Filling The Water Heater” section. 8. Turn “ON” the gas supply at the main gas shut-off valve. 9. Follow the lighting instructions on the label or see “Lighting Instructions” to restart the water heater. 328765-000 www. gsw-wh .com... -
Page 42: Anode Rod Maintenance
The anode rod should be inspected after a maximum of three years and annually thereafter until the condition of the anode rod dictates its replacement (see Figure 43). Figure 44 www. gsw-wh .com 328765-000... -
Page 43: Leakage Checkpoints
I. Water in the water heater bottom may be from condensation, loose connections, or the relief valve. DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken. Figure 45 328765-000 www. gsw-wh .com... -
Page 44: Parts Description
*, **, ***, **** see notes on following 38 Gas Manifold (see Figure 3 & Figure 4) (see also Figure 48 & Figure 49) page AIR INLET EXHAUST OUTLET PIPING PIPING 11 12 14 15 Front View Rear View Figure 46 Figure 47 www. gsw-wh .com 328765-000... - Page 45 Propane (LP) models has Left- †† hand thread. †† For Natural gas models the Flare Nut has Right-hand thread. For Propane (LP) models the Flare Nut has Left-hand thread. Figure 49 328765-000 www. gsw-wh .com...
-
Page 46: Troubleshooting Guidelines
Prove Period not been corrected, the control will remain or again go back into lockout. Pressure Switch (PS) Fault Delay (failed 2 minutes open/closed) Soft Lockout 20 minutes Energy Cut Off Indefi nite (ECO) Limit Lockout www. gsw-wh .com 328765-000... -
Page 47: System Status And Error Codes
Eight-One Flash, three second pause (Flammable Vapour Sensor Fault Detected) Eight-Two Flash, three second pause Temperature Sensor Fault Detected Eight-Three Flash, three second pause Electronics Fault Detected Eight-Four Flash, three second pause Valve Fault Detected LED continuously “ON” Hard Lockout 328765-000 www. gsw-wh .com... -
Page 48: Corrective Actions
1. Turn the power “OFF” for 10-20 seconds then “ON” again to clear the fault code. 2. Flame rod not properly seated in flame, reposition rod. 3. Clean flame sensor rod with fine steel wood to avoid lock-out. 4. Replace the control if the fault code persists. www. gsw-wh .com 328765-000... - Page 49 1. Turn the power “OFF” for 10-20 seconds then “ON” again to clear the fault code. 2. Replace the control if the fault code persist. 1. Control has failed. If resetting the control does not clear the fault code, replace the control. 328765-000 www. gsw-wh .com...
-
Page 50: Other Symptoms
Too Hot 3. Blower high limit switch fails to 2. Ensure that the proper restrictive screens were open - switch defective used. 3. Replace blower high limit switch www. gsw-wh .com 328765-000... -
Page 51: Notes
All manuals and user guides at all-guides.com NOTES 328765-000 www. gsw-wh .com... - Page 52 All manuals and user guides at all-guides.com NOTES www. gsw-wh .com 328765-000...
- Page 53 All manuals and user guides at all-guides.com NOTES 328765-000 www. gsw-wh .com...
- Page 54 All manuals and user guides at all-guides.com NOTES www. gsw-wh .com 328765-000...
- Page 55 All manuals and user guides at all-guides.com NOTES 328765-000 www. gsw-wh .com...
- Page 56 All manuals and user guides at all-guides.com 599 Hill St. West, Fergus, ON N1M 2X1 Phone: 888-479-8324 • Fax: 519-787-5500 Email: info@gsw-wh.com www.gsw-wh.com...
- Page 57 All manuals and user guides at all-guides.com...
- Page 58 All manuals and user guides at all-guides.com...
- Page 59 All manuals and user guides at all-guides.com...
- Page 60 All manuals and user guides at all-guides.com...
- Page 61 All manuals and user guides at all-guides.com...
- Page 62 All manuals and user guides at all-guides.com...
- Page 63 All manuals and user guides at all-guides.com...
- Page 64 All manuals and user guides at all-guides.com...
- Page 65 All manuals and user guides at all-guides.com...
- Page 66 All manuals and user guides at all-guides.com...
- Page 67 All manuals and user guides at all-guides.com...
- Page 68 All manuals and user guides at all-guides.com...
- Page 69 All manuals and user guides at all-guides.com...
- Page 70 All manuals and user guides at all-guides.com...
- Page 71 All manuals and user guides at all-guides.com...
- Page 72 All manuals and user guides at all-guides.com...
- Page 73 All manuals and user guides at all-guides.com...
- Page 74 All manuals and user guides at all-guides.com...
- Page 75 All manuals and user guides at all-guides.com...
- Page 76 All manuals and user guides at all-guides.com...
- Page 77 All manuals and user guides at all-guides.com...
- Page 78 All manuals and user guides at all-guides.com...
- Page 79 All manuals and user guides at all-guides.com...
- Page 80 All manuals and user guides at all-guides.com...
- Page 81 All manuals and user guides at all-guides.com...
- Page 82 All manuals and user guides at all-guides.com...
- Page 83 All manuals and user guides at all-guides.com...
- Page 84 All manuals and user guides at all-guides.com...
- Page 85 All manuals and user guides at all-guides.com...
- Page 86 All manuals and user guides at all-guides.com...
- Page 87 All manuals and user guides at all-guides.com...
- Page 88 All manuals and user guides at all-guides.com...
- Page 89 All manuals and user guides at all-guides.com...
- Page 90 All manuals and user guides at all-guides.com...
- Page 91 All manuals and user guides at all-guides.com...
- Page 92 All manuals and user guides at all-guides.com...
- Page 93 All manuals and user guides at all-guides.com...
- Page 94 All manuals and user guides at all-guides.com...
- Page 95 All manuals and user guides at all-guides.com...
- Page 96 All manuals and user guides at all-guides.com...
- Page 97 All manuals and user guides at all-guides.com...
- Page 98 All manuals and user guides at all-guides.com...
- Page 99 All manuals and user guides at all-guides.com...
- Page 100 All manuals and user guides at all-guides.com...
- Page 101 All manuals and user guides at all-guides.com...
- Page 102 All manuals and user guides at all-guides.com...
- Page 103 All manuals and user guides at all-guides.com...
- Page 104 All manuals and user guides at all-guides.com...
- Page 105 All manuals and user guides at all-guides.com...
- Page 106 All manuals and user guides at all-guides.com...
- Page 107 All manuals and user guides at all-guides.com...
- Page 108 All manuals and user guides at all-guides.com...
- Page 109 All manuals and user guides at all-guides.com...
- Page 110 All manuals and user guides at all-guides.com...
- Page 111 All manuals and user guides at all-guides.com...
- Page 112 All manuals and user guides at all-guides.com...