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Off side (right side as you sit on bike)
Place the remaining larger round spacers (item 9) over the exposed end of the engine bar as shown
in picture 9.
Remove the two frame bolts arrowed in picture 10.
Place the two remaining M8 washers (item 13) over the two remaining M8 bolts (item 12) and fit
through the right hand side mounting block (item 11) holes as shown in picture 11.
Place two of the smaller round spacers (item 10) over the exposed end of the bolts as shown in
picture 11.
Offer this assembly over the exposed end of the engine bar (it fits against the face of the spacer)
and locate the two bolts into the frame holes as shown in picture 12.
Hand tighten the two frame bolts only at this stage.
Place one of the M12 washers (item 4) over the exposed end of the engine bar (so it goes into the
counter-bore).
Place the remaining M12 nyloc nuts (item 8) onto the exposed thread of the engine bar and tighten
to no more than 40Nm torque using two 19mm sockets and wrenches.
Place the remaining M12 washer (item 4) onto one of the M12 hex headed bolt (item 3, 80mm
long) and then place the remaining M12 shake proof washer (item 5) onto the bolt so it sits against
the plain washer.
Pass this bolt assembly through one of the crash protectors so the head of the bolt goes into the
counter-bore of the crash-protector.
Place the aero shaped spacer (item 6) over the exposed end of bolt (so it sits against the flat face of
the crash protector) as shown in picture 13.
Offer this crash protector assembly into the threaded hole in the right hand side mounting block as
shown in pictures 14.
Tighten bolt until you feel some compression from inside the protector using 19mm socket and
wrench. PLEASE NOTE THE CRASH PROTECTOR MUST BE POSITIONED AS IN
PICTURE 'C' WITH BIGGER END TOWARD FRONT OF BIKE. Turn a little more so that
you feel the compression increase slightly. Then apply a quarter turn. Do not over tighten as
damage can occur to the bike. Do not exceed 40Nm of torque.
Fit the crash protector caps as shown in picture B.
Finally tighten all four of the M8 frame bolts.
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
PICTURE 13
R&G Racing
Unit 1 Shelleys Lane, East Worldham, Alton, Hants GU34 3AQ
PICTURE 14
www.rg-racing.com
Email:
info@rg-racing.com