Extending the Life of Your Winch
3. USE A PULLEY BLOCK FOR HEAVY LOADS. To maximize Winch and rope life, use a pulley block (not
included) to double line heavier loads. (See FIGURE 3) For maximum performance use a pulley block that
is greater than 75% of the rated capacity of the winch. For the 9,500 lbs. winch use a pulley block once
you exceed 7,125 lbs. Always use a pulley block (for part number Call Keeper Winch) that is rated twice
the capacity of the winch.
!
CAUTION
4. The pull required to start a load moving is often much greater than the pull required to keep it moving.
AVOID FREQUENT STOPS AND STARTS DURING THE PULL.
5. PREVENT KINKS IN WIRE ROPE BEFORE THEY OCCUR
(FIGURE 13).
a. This is the start of a kink. Wire rope should be straight-
ened.
b. Wire rope was pulled and loop has tightened into a kink.
Wire rope is now permanently damaged and MUST be
replaced.
c. Result of kinking is that each strand pulls a different amount causing strands under greatest tension
to break and reduce load capacity of wire rope. The wire rope MUST be replaced. Use only genuine
Keeper Winch replacement part number KWA14520 100' X 21/64"
Contact: winches@hamptonproducts.com
to order.
Replacing The Wire Rope
!
WARNING
Never Substitute a heavier or lighter wire rope. Never
use rope made of any other materials other than wire.
Use only recommended Keeper replacement wire
rope, 100' x 21/64" KWA14520.
Attach wire rope to the drum using screw provided
FIGURE 14).
Synthetic Rope Care and Replacement
!
WARNING
Never substitute a heavier or lighter synthetic rope. Never use rope made of other materials than originally
supplied with your unit. Use only recommended Keeper replacement synthetic rope part number KVA10041S.
Synthetic Rope is an excellent alternative to wire rope providing a weight savings on your vehicle and much
easier to handle. Synthetic Rope can also be much safer in the event of a line break and less susceptible to
backlash during failure. Keeper still recommends using our Winch Safety Blanket part number KWA400All for
all winching activities.
Fraying of the rope is the major concern and can reduce the strength of your synthetic rope considerably. Al-
ways take special care to eliminate running the rope over edges that may promote damage. If a cut or fraying
is discovered, immediately replace the synthetic rope for strength and safety concerns.
Replacing the Synthetic Rope
1) Remove all old and damaged synthetic rope from the drum and inspect to ensure there are no burrs or
sharp edges on the drum. Remove the protective sleeve on the leading and trailing end of the old rope and
12
!
If the winch motor stalls, do not continue to apply power.
!
!
Winch Drum
FIGURE 14
FIGURE 13