G
INSTALLATION DUKE
B
PRE-INSTALLATION CHECKS
The leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the
movement and must move without frictions.
Before the installation of DUKE, verify all dimensions etc.
There's no need for any modification, if the gate is like that shown in Fig. 1.
Gate features must be uniformed with the standards and laws in force. The gate
can be automated only if it is in a good condition and its conditions comply with the EN
12604 norm.
- The gate leaf does not have to have a pedestrian opening. In the opposite case it is
necessary to take the appropriate steps, in accordance with EN 12453 norm point 6.5.1
(for instance; by preventing the operation of the motor when the pedestrian opening is
opened, by installing a safety microswitch connected with the control panel).
- No mechanical stop shall be on top of the gate, since mechanical stops are not safe
enough.
Parts to install according to EN 12453 standard
COMMAND TYPE
(out of public area*)
Hold-to-run operation
Impulsive - in sight
(e.g. push-button)
impulsive - out of sight
(e.g. remote)
automatic
* a typical example are those doors which do not have access to any public way
A: Hold-to-run operation made by push-button ex: code ACG2013
B: Hold-to-run operation made by key selector ex: code ACG1010
C: Adjustable power of the motor or photocells to respect impact forces as indicated in
Annex A
D: Safety strips and/or other additional devices to reduce the probability of contact with
the door.
E: Devices installed in such a way that a person can not be touched by the door.
PREPARE THE CEMENTATION OF THE BOX
- Excavate a trench next to the pillar (Fig. 3).
- On the bottom of foundation box a 50 mm Ø pipe should be fitted to drain water. On
one side of the box another pipe 32 mm Ø should be fitted. Pipe should be flexible,
sturdy and insulated type, to let out electrical wiring (use holes on internal side of gate
opening).
ENSURE THAT THE CABLE JOINTS ARE MADE inside a sealed junction box OUTSIDE
THE DUKE BOX (The junction box can be built-in to the wall or surface mounted,
positioned at a safe height and must comply with the relevant standards).
- Use a level to position the box so that the upper edge of the cover corresponds with
the finished floor level.
- The centreline of the pintles must be perfectly in line with the centreline of the operating
arm mounting shaft.
- DUKE 110°: Cement in, taking care to ensure that cement does not fall into the
box and checking that the short sides of the box are perfectly parallel to the gate
when in the "CLOSED" position.
- DUKE 180°: Cement in, taking care to ensure that cement does not fall into the
box and checking that the short sides of the box are perfectly perpendicular to
the gate when in the "CLOSED" position.
- Insert the bolts for cover fixing in places cut into the foundation box.
USE OF THE SHUTTER
Skilled persons
Skilled persons
(public area)
A
B
C or E
C or E
C or E
C and D, or E
C and D, or E
C and D, or E
INSTALLING THE DUKE 110°
- Make sure that the pivot of foundation box is well greased. Lay down the ball
(CVA1479) end insert drive rod CME5224 after fitting release system (picture 7).
- Fit gate bracket plate CME6987 through its pivot in the drive rod (picture 8).
- Place gate leaf between upper hinge and plate of gate bracket (hinge and pivot of
gate bracket plate should be perfectly aligned).
- Weld carefully bracket plate on the leaf.
- Fit adjusting open position bolt A (picture 11) M10X30 and relevant nut.
- Fit Duke operator inside the foundation box (picture 4).
- Screw on pulling lever adjusting bolt M10x60 and relevant nut (picture 11).
- Fit joint lever CCA1360 (picture 4).
- ATTENTION: joint lever CCA1360 must be fitted as shown in picture 4. Should it be
difficoult to fit, operate electrically the reducer.
Not skilled
persons
Not possible
C and D, or E
C and D, or E
C and D, or E
20
CCA1360
CCA1360
SX
3
DX
4