R
OUTINE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be per-
formed by personnel who are trained and familiar
with mechanical and electrical procedures. Refer
to the Service Manual for complete service instruc-
tions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
COMPONENT
INSPECTION OR SERVICES
Check electrolyte level
Clean exterior & terminals
Batteries
Check specific gravity
Check battery cable condition
Check level and condition
Engine Oil
Check for leaks
and Filter
Change oil filter
Check fuel level
Check for leaks
Engine Fuel
System
Replace fuel filter
Check air cleaner
Check coolant level (with engine cold)
Engine
Coolant
Replace coolant
Check oil level
Hydraulic
Change filter
Oil
Drain and replace oil
Check for leaks
Hydraulic
Check hose connections
System
Check hoses for exterior wear
Emergency
Operate the emergency lowering valve and
Hydraulic
check for serviceability
System
Controller Check switch operation
Control
Check the exterior of the cable for pinching,
Cable
binding or wear
Check fasteners for proper torque
Platform
Check welds for cracks
Deck and
Check condition of operators manual
Rails
Check condition of deck
Check for damage
Tires
Check air pressure (50psi-26x12.00-12NHS)
Check lug nuts (torque to 90 ft. lbs.)
Wipe clean
Check for leaks at mating surfaces
Hydraulic
Pump
Check for hose fitting leaks
Check mounting bolts for proper torque
Hydraulic
Check hydraulic drive motor operation
Drive
Check hoses, fittings, and valve block for leaks
System
S
ERVICE
INTERVAL
Y
N
6m
3m
30d
Daily
Daily
Daily
100h
Daily
Daily
6m
Daily
Daily
3m
Daily
6m
2y
Daily
30d
30d
Daily
Daily
Daily
Daily
Daily
Daily
Daily
Daily
Daily
30d
30d
30d
Daily
30d
Daily
Daily
R
S
OUTINE
ERVICE
Interval
Daily=each shift or every day or every 8 hours
50h/30d=every 50 hours or 30 days
125h/3m=every 125 hours or 3 months
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
R
COMPONENT
Check hardware & fittings for proper torque
Check linkage for wear areas
Steering
System
Check for missing/loose retainers
Check steering cylinder for leaks
Inspect for structural cracks
Check pivot points for wear
Elevating
Assembly
Check pivot pin retaining bolts for proper torque
Check members for deformation
Check hoses for pinch or rubbing points
Check component mounting for proper torque
Chassis
Check swing bearing bolt (torque to 190 ft/lbs)
Check welds for cracks
Check the cylinder rods for wear
Check pivot pin pivot bolts for proper torque
Lift
Check seals for leaks
Cylinder
Inspect pivot points for wear
Check fittings for proper torque
Check the cylinder rod for wear
Check mounting pin pivot bolts for proper
torque
Axle
Cylinder
Check seals for leaks
Check fittings for proper torque
Inspect pivot points for wear
Check for and repair collision damage
Check fasteners for proper torque
Entire Unit
Check for corrosion-remove and repaint
Lubricate
Check for peeling, missing, or unreadable labels
Labels
& replace
Preventative Maintenance Report
Date: _______________________________________
Owner:______________________________________
Model No: ___________________________________
Serial No:____________________________________
Serviced By: _________________________________
Service Interval:_______________________________
9
T
K
ABLE
EY
INSPECTION OR SERVICES
INTERVAL
Y
N
R
6m
30d
Daily
30d
Daily
30d
30d
Daily
Daily
6m
6m
Daily
30d
30d
30d
30d
30d
30d
30d
30d
30d
30d
Daily
3m
6m
30d
Daily