Alfa 156 Crosswagon Q4
2004 - ....
Ref. 1508
Fitting instructions
1)
Disassemble the exhaust and the heat shield in the back, remove the spare wheel and the inner coating in
the trunk.
2)
Assemble the ball or the pedestal of the escamotable system already on the tow bar. Place the tow bar
with points (A) on the already provided openings on the underside of the right chassis beam. Drill the
holes through till in the trunk en enlarge these holes till ø25mm. Insert the tubes (5) and (6) in the chassis
beam through the enlarged drillings and place the plate (2) with points (A) and (A') on these tubes, insert
the bolts but do not tighten yet. Drill the points (C) through with ø8,5mm and insert the bolts, place the
plates (1) at the bottom of the vehicle. Do not tighten the bolts.
3)
There are 2 drillings provided on the left side at the bottom of the chassis beam which have to be drilled
perpendicularly through till in the trunk. Enlarge these drillings only in the trunk till ø25mm and insert
the tubes (5) in the chassis beam. Place mounting plate (3) with points (B) on the inserted tubes and
insert the bolts, place the plate (4) at the bottom but do not tighten yet.
4)
Place the tow bar in the right position and drill points (D) through till in the spare wheel tray with
ø10,5mm. Points (D) of mounting plate (3) match the made drillings. Insert the bolts and tighten
everything firmly.
5)
Re-assemble the heat shield and the exhaust on the vehicle. Replace the inner coating and the spare
wheel in the trunk.
Composition
Tow bar reference 1508
1 ball T43L000
2 bolts M12x40 (8.8)
2 bolts M12x40 - DIN7991 (10.9)
2 nuts M12 - DIN934
3 bolts M10x110 - DIN931 (8.8)
1 bolt M10x120 - DIN931 (8.8)
7 nuts M10 - DIN934
3 bolts M10x30 - DIN933 (8.8)
1 tube ø25x5,5x80mm (6)
4 security washers M12 - DIN128A
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.
(*)
4 bolts M8x35 - DIN931 (8.8)
(*)
4 nuts M8 - DIN934
(*')
1 mounting piece (3)
(*')
1 mounting piece (-f)
(A-B)
2 mounting pieces (1)
(A')
1 mounting piece (4)
(A-A'-B-D)
7 security washers M10 - DIN128A
(D)
4 security washers M8 - DIN128A
(A')
3 tubes ø25x5,5x74mm (5)
(*-*')
(C)
(C)
(B-D)
(A-A')
(C)
(B)
(A-A'-B-D)
(C)
(A-B)