Witter SY7CU Notice De Montage

MATERIALS
A 1 Cross Bar
B-F 2 M12x120x1.25mm Bolt, Washer (30mm OD) and Lock Washer (Grade 10.9 – Torque Setting 139Nm)
B-R 2 M12x120x1.25mm Bolt, Washer (30mm OD) and Lock Washer (Grade 10.9 – Torque Setting 139Nm)
E 1 Left Hand Side Strengthening Bracket
F 2 Bush Assembly
G 1 Right Hand Side Strengthening Bracket
H 2 M12x120x1.75mm Bolt, Washer (30mm OD), Lock Washer and Nut
ZEP2 1 Electrical Plate
ZN 1 Neck kit (ZFB2033 or ZQE2070)
Please Note: This tow bar has a number of different pitch threads. Please ensure the correct sizes are used in the
correct locations.
FITTING
1. Lower and remove the spare wheel. (Access to the release mechanism can be found by removing the screw-in
plastic cover on the rear edge of the boot trim, and unwound using the socket provided in the "Breakdown
Kit")
2. Remove the x4 existing bolts passing vertically through the chassis rails (x2 each side).
3. Clear the mating surface of any mastic compound or extrusions.
4. Offer up the main Cross bar (A), passing it over the exhaust, attaching it to the rear most holes using fixings (B-R).
Please note that the captive nuts in the chassis rail are fine pitch of 1.25mm. Please ensure the correct bolts are
fitted.
5. Slide the Left Hand Side Strengthening Bracket (E), between the bottom face of the bracket (A) and flat washer and also
attach using Bolt (B-F). Once again, please note that the captive nuts in the chassis rail are fine pitch of 1.25mm.
Please ensure the correct bolts are fitted. Please ensure the inner and outer faces of the chassis rail are clear of
mastic compound.
6. Repeat the above operation on the right hand side of the vehicle and fully tighten bolts (B-F and B-R) to the
recommended torque setting.
7. Using the holes in brackets (E & G) as guides, drill from the inside a 13mm diameter hole through both faces of the
chassis rail. It is then necessary to increase the inner face only of each chassis rail to a minimum diameter of 20mm
using a "cone cutter", as illustrated on the following page.
8. Slide in Bush Assemblies (F) through the inner faces of the chassis rails and attach using fixings (H).
9. Attach the chosen Neck Kit (ZN) and Electrical Plate (ZEP2) to the Cross bar (A) following the additionally provided Fitting
Instructions.
10. Fully tighten every fixing to the required torque settings.
Please refer to the vehicle specification for the trailer weight and nose limits, which must be observed.
Recommended torque settings: M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214 Nm
Fitting
Instructions
µW0001SY7CU-FIT$0108022200008Ä
W0001SY7CU-FIT$010802220000
For Ssangyong Rodius
Ssangyong Turismo
SY7CU
For use with
SY7C
SY7CQ